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H42654
H41401
H42655
H42759
H42656
±
SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM
60±13
AVENSIS REPAIR MANUAL (RM1018E)
5. FRONT SEAT AIRBAG ASSY (VEHICLE NOT IN-
VOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check which includes the following items with
the front seat airbag assy installed in the vehicle:
Cuts, minute cracks or marked discoloration on the front
seat back assy around the front seat airbag assy.
6. FRONT SEAT AIRBAG ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check which includes the following items with the front seat airbag assy removed from the vehicle:
Cuts, minute cracks or marked discoloration on the
front seat airbag assy.
Cuts and cracks in wire harness, and chipping in
connectors.
7. CURTAIN SHIELD AIRBAG ASSY (VEHICLE NOT IN- VOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check of the curtain shield airbag assy installed in the vehicle:
Cuts, minute cracks or marked discoloration on the front
pillar garnish and roof headlining assy around the curtain
shield airbag assy.
8. CURTAIN SHIELD AIRBAG ASSY (VEHICLE IN- VOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check which includes the following items with
the curtain shield airbag assy removed from the vehicle:
Cuts, minute cracks or marked discoloration on the
curtain shield airbag assy.
Cuts and cracks in wire harness, and chipping in the
connectors.
9. INSTRUMENT PANEL AIRBAG ASSY (VEHICLE IN- VOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check of the instrument panel airbag assy
installed in the vehicle:
Cuts, minute cracks of marked discoloration on the instru-
ment panel airbag assy.
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H42657
H42659
60±14
±
SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTRUMENT PANEL AIRBAG ASSY (VEHICLE IN- VOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check of the instrument panel airbag assy re- moved from the vehicle:
Cuts, minute cracks or marked discoloration on the
instrument panel airbag assy.
HINT:
Never repair it in order for reuse or replacement.
There should be no interference between the horn button
assy and steering wheel assy, and the clearance should
be uniform all the around when the new horn button assy
is installed on the steering wheel assy.
CAUTION:
For removal and installation procedures of the horn button
assy, see ºReplacementº on page 60±54, and be sure to fol-
low the correct procedure.
11. AIRBAG SENSOR ASSY CENTER (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
12. AIRBAG SENSOR ASSY CENTER (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
13. AIRBAG SENSOR ASSY CENTER (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS
DEPLOYED)
(a)Replace the airbag sensor assy center (See page 60±62).
14. AIRBAG FRONT SENSOR (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
15. AIRBAG FRONT SENSOR (VEHICLE INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) When the headlamp of the vehicle or its periphery is damaged, check if t\
here is any damage to the airbag front sensor. If there are any defects as mentioned below, replace the airbag front sensor with
a new one:
If there are any defects as mentioned below, replace the airbag front sensor with a new one:
Cracks, dents or chips in the case.
Cracks, dents, chips and scratches in the connector.
Peeling off of the label or damage to the serial number.
16. AIRBAG FRONT SENSOR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a)Replace the airbag front sensor assy (See page 60±64).
17. SIDE AIRBAG SENSOR ASSY (VEHICLES NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
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±
SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM
60±15
AVENSIS REPAIR MANUAL (RM1018E)
18. SIDE AIRBAG SENSOR ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) When the center pillar of the vehicle or its periphery is damaged, check if \
there is any damage to the
side airbag sensor. If there are any defects as mentioned below, replace the side airbag sensor with
a new one:
If there are any defects as mentioned below, replace the side airbag sensor with a new one:
Cracks, dents or chips in the case.
Cracks, dents, chips and scratches in the connector.
Peeling off of the label or damage to the serial number.
19. SIDE AIRBAG SENSOR ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a)Replace the front seat airbag assy and side airbag sensor assy (See page 60±66).
20. AIRBAG SENSOR REAR (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
21. AIRBAG SENSOR REAR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) When the quarter panel of the vehicle or its periphery is damaged, check if \
there is any damage to the airbag sensor rear. If there are any defects as mentioned below, replace the airbag sensor rear with
a new one:
If there are any defects as mentioned below, replace the airbag sensor rear with a new one:
Cracks, dents or chips in the case.
Cracks, dents, chips and scratches in the connector.
Peeling off of the label or damage to the serial number.
22. AIRBAG SENSOR REAR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a)Replace the curtain shield airbag assy and airbag sensor rear (See page 60±68).
23. SEAT POSITION AIRBAG SENSOR (VEHICLES NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
24. SEAT POSITION AIRBAG SENSOR (VEHICLE INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check for damage to the seat position airbag sensor even if th\
e airbag was not deployed:
Cracks, dents or chips in the case.
Cracks, dents, chips and scratches in the connector.
25. WIRE HARNESS AND CONNECTOR (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
26. WIRE HARNESS AND CONNECTOR (VEHICLE INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) Check for breaks in all wires of the SRS wire harness, and exposed condu\
ctors.
(c) Check to see if the SRS wire harness connectors are cracked or chipped.
HINT:
The SRS wire harness is integrated with the engine room main wire, instrume\
nt panel wire floor wire, floor
wire No.2 harness assembly.
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610E8±01
B69710
±
SEAT BELT FRONT SEAT BELT
61±5
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SEAT BELT
PRECAUTION
CAUTION:
Replace the faulty parts of the seat belt systems (outer belt, inner belt, bol\
ts, nuts, adjustable shoul-
der anchor, tether anchor hardware, sill±bar, etc.)
Seat belt systems not in use at the time of a collision should also be inspected and replaced if found
to be damaged or working improperly.
1. RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 16 km/h (10 mph) and slam on the brakes.Check the belt locks and cannot be extended at this time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt assembly and perform the following static check. Also
whenever installing a new belt assembly, verify the proper op-
eration before installation.
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610CM±02
B66560Nm (kgf cm ftlbf): Specified torque
Front Door
Scuff Plate RH
Center Pillar Garnish
Lower RH
Center Pillar Garnish RH
Rear Door Scuff
Plate RH
Shoulder Belt Anchor Adjuster Assy
Front Seat Assembly RH
Front Seat Inner Belt Assy RH
42 (430, 31)
7.5 (76.5, 66 in.
lbf)
42 (430, 31)
42 (430, 31)
Front Seat Outer Belt Assy RH
42 (430, 31)
Front Door Opening Trim Weatherstrip RH
Rear Door Opening
Trim Weatherstrip RH
61±6
±
SEAT BELT FRONT SEAT BELT
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS
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610CN±02
B65506
±
SEAT BELT FRONT SEAT BELT
61±7
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the LH side as on the RH side.
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT SEAT ASSEMBLY RH
3. REMOVE FRONT SEAT INNER BELT ASSY RH
4.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36, 76±45, 76±54)
5.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36, 76±45, 76±54)
6. REMOVE FRONT DOOR WEATHERSTRIP RH
7. REMOVE REAR DOOR WEATHERSTRIP RH
8.REMOVE CENTER PILLAR GARNISH LOWER RH (See page 76±36, 76±45, 76±54)
9.REMOVE CENTER PILLAR GARNISH UPPER RH (See page 76±36, 76±45, 76±54) 10. REMOVE FRONT SEAT OUTER BELT ASSY RH
NOTICE:
Removal operation concerning the seat belt with the
pretensioner must be started when 90 seconds or
more time has passed after the ignition switch is
turned OFF and the battery negative terminal is dis-
connected.
Carefully read the notices for the ºpretensionerº in
the SRS airbag system section and the front seat out-
er belt assy section.
(a) Remove the nut and the outer belt on the shoulder anchor
side.
(b) Disconnect the pretensioner connector, as shown in the illustration.
(c) Remove the 2 bolts on the retractor side and throughly re- move the outer belt.
11. REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY
(a) Remove the bolt and anchor adjuster.
12. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY
(a) Install the adjuster with the bolt. Torque: 42 N m (430 kgf cm, 31 ftlbf)
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B65022
Lock
Unlock
Retractor
45
B66462
61±8
±
SEAT BELT FRONT SEAT BELT
AVENSIS REPAIR MANUAL (RM1018E)
13. INSTALL FRONT SEAT OUTER BELT ASSY RH
NOTICE:
Do not disassemble the retractor.
(a) Check the degree of tilt when beginning to lock the ELR. (1) Check that the belt does not lock within 15 of tilt in
all directions but locks with over 45 of tilt when
gently moving the retractor.
If operation is not as specified, replace the outer belt assy.
(b) Install the outer belt with the 2 bolts on the retractor side. Torque:
7.5 N m (76.5 kgf cm, 66 in.lbf) for upper bolt
42 N m (430 kgf cm, 31 ftlbf) for lower bolt
(c) Connect the pretensioner connector, as shown in the il- lustration.
(d) Install the outer belt with the nut on the shoulder anchor side.
Torque: 42 N m (430 kgf cm, 31 ftlbf)
(e) Install the outer belt with the bolt on the floor anchor side. Torque: 42 N m (430 kgfcm, 31 ftlbf)
(f) Install the floor anchor cover.
(g) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the outer belt assy.
(h) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the outer belt assy.
14. INSTALL FRONT SEAT INNER BELT ASSY RH
(a) Install the inner belt with the nut. Torque: 42 N m (430 kgf cm, 31 ftlbf)
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610CO±02
B50515
SST
B50511
±
SEAT BELT FRONT SEAT BELT
61±9
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:
When scrapping vehicles equipped with a seat belt pretensioner or disposing of a front seat oute\
r belt (with
seat belt pretensioner), always first activate the seat belt pretensioner i\
n accordance with the procedures
described below. If any abnormality occurs in activation of the seat belt pretensioner, contact the SERVICE
DEPT. of the DISTRIBUTOR. When disposing of a front seat outer belt assy (with seat belt pretens\
ioner)
that was activated in a collision, follow the same procedure listed in s\
tep 1±(e) in ºDISPOSALº.
CAUTION:
Never dispose of a front seat outer belt assy with an
inactivated pretensioner.
The seat belt pretensioner produces a sizeable ex-
ploding sound when it activates, so perform the op-
eration outdoors so as not to disturb nearby resi-
dents.
When activating a front seat outer belt (with seat belt
pretensioner), control operation at least 10 m (33 ft)
away from the front seat outer belt.
Use gloves and safety glasses when handling a front
seat belt with an activated pretensioner.
Always wash your hands with water after completing
activation.
Do not apply water, etc. to a front seat outer belt with
an activated pretensioner.
When activating the seat belt pretensioner, always
use the specified SST (SRS airbag deployment tool).
Perform operation in a place away from electrical in-
terference.
SST 09082±00700
1. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH (WHEN INSTALLED IN VEHICLE)
HINT:
Check that the battery positive voltage is above 12 V.
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