2003 TOYOTA AVENSIS Service Repair Manual

Page 1105 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 3201B±12
32±2
±
BRAKE BRAKE SYSTEM
AVENSIS REPAIR MANUAL   (RM1018E)
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers \
indicate the probability of

Page 1106 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual ±
BRAKE BRAKE SYSTEM
32±3
AVENSIS REPAIR MANUAL   (RM1018E)
Noise from brakes
1. Pad (Cracked or distorted)
2. Installation bolt (Loose)
3. Disc (Scored)
4. Pad support plate (Loose)
5. Sliding pin

Page 1107 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 320GA±03
G23177
Disc Brake
Cylinder Assy LH
 GasketFlexible Hose
Disc Brake
Pad Kit Front
Front Disc Brake
Pad Support Plate No.1
Front Disc Brake
Cylinder Slide Pin (No.2)
Front Disc Brake
Bush Dus

Page 1108 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 320W1±01
F45421
Union Bolt
G23232
F45419
Cylinder Slide Pin
F45417
Cylinder Slide Bush
Cylinder Slide Pin (No.2)
±
BRAKE FRONT BRAKE
32±41
AVENSIS REPAIR MANUAL   (RM1018E)
OVERHAUL
HINT:
Overhaul

Page 1109 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual F45420
Front Disc Brake Cylinder MountingBush Dust Boot
F45418
C64095
G23222
G23223
32±42
±
BRAKE FRONT BRAKE
AVENSIS REPAIR MANUAL   (RM1018E)
6. REMOVE FRONT DISC BRAKE BUSH DUST BOOT
(a) Remove t

Page 1110 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual G23179
F45705
F41543
Matchmarks
F45706
±
BRAKEFRONT BRAKE
32±43
AVENSIS REPAIR MANUAL   (RM1018E)
11.REMOVE FRONT DISC BRAKE BLEEDER PLUG
(a)Remove the bleeder plug cap and  front disc brake bleeder

Page 1111 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual G23226Lithium soap base glycol grease
Cylinder Boot
Piston
G23225
Cylinder Boot
Piston
F45418
F45420
Front Disc Brake Cylinder MountingBush Dust Boot
Lithium soap base glycol grease
32±44
±
BRAKE FR

Page 1112 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual F45419
Cylinder Slide Pin
Lithium soap base glycol grease
F45421
Union Bolt
±
BRAKE FRONT BRAKE
32±45
AVENSIS REPAIR MANUAL   (RM1018E)
24. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN
KIT
(a) Apply