MO
NEW MODEL OUTLINE
Steering Pad SwitchSteering Pad Switch
1 3 2 4
MO-13
Steering Wheel
ENTRY grade models feature a urethane 4-spoke type steering wheel, and MID T\
ECHNICAL
and MID ELEGANT grade models feature a leather 4-spoke type steering whe\
el.
Europe models feature a steering pad switch that enables drivers to oper\
ate the audio system,
switch to trip information display, and turn the navigation system's voice recognition function
on and off without removing their hands from the steering wheel.
Steering Pad Switch Function
System ButtonPress for a short period Press for a long period
Mode 1 Switch AM / FM of radio or TAPE or CD Switch to OFF
Volume 2 UP / DOWN for audio system volume
Audio Radio Channel UP / DOWN UP / DOWN to select a station
Seek Tape 3
Search FF / REW FF / REW
CD Track UP / DOWN Disc UP / DOWN
Trip Information 4 Switching trip information display In the case of average vehicle speed mode
or driving distance after engine start mode,
reset each information
Navigation 4Voice recognition ON / OFF Ð
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NEW MODEL OUTLINE
\b
Original WaveEmphasized Wave
By old technology No distortion
Original
Wave
Emphasized Wave
By new technology
MO-18
Audio System
The audio system has a head unit with three built-in functions: CD playe\
r, cassette player, and
radio.
By adopting new digital sound processing program, this unit can emphasiz\
e sound faithfully
without phase distortion, and produce extremely clear and powerful sound\
.
Figure for image
Head Unit Specifications
Design SpecificationsDestination
\b
AM / FM Tuner
Cassette Player
CD Player
DSP
Amplifier Power: 40W x 4-Ch.
8-speaker System
RDS function
Manufacturer: Panasonic Europe
\b
AM / FM Tuner
Cassette Player
CD Player
DSP
Amplifier Power: 40W x 4-Ch.
8-speaker System
Manufacturer: Panasonic General
Countries
Speaker's Specification
An 8-speaker system with both tweeters and full range speakers is housed\
in the front and rear
doors.
Speaker CaliberImpedance
Front DoorTweeter2.5 cm (1.0 in.) 4 Front DoorFull Range 16.0 cm (6.3 in.) 4
Rear DoorTweeter 2.5 cm (1.0 in.) 4 Rear DoorFull Range 14.0 cm (5.5 in.) 4
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MO
NEW MODEL OUTLINEMO-29
: Standard OP: Option
EuropeGeneral
ENTRYMID
TECHNICALMID
ELEGANTGeneralCountries
Body Electrical
HeadlightProjectorHeadlightHID (High lntensity Discharge)ÐOPOPÐ
Headlight BeamManualÐ
Level Control SystemAutomaticÐOPOPÐ
Headlight Cleaner SystemOP*5OPOPÐ
FrontExcept for 1AZ-FEOPÐ
Fog LightFront1AZ-FEÐOPOPOP*4
RearÐ
Illuminated Entry System
Navigation SystemÐOPOPÐ
Multi information DisplayOPÐ
8-speaker OnlyOPOPOPOP
Audio SystemRadio / CD / Cassette / 8-speaker
Steering SwitchÐ
ManualÐÐ
Air ConditionerAutomaticÐÐ
WithoutOPÐÐOP
Conventional TypeExcept for 1CD-FTV
HeaterPTC Type1CD-FTVOPÐÐÐHeaterHot Gas Type1CD-FTVÐ
Combustion TypeLHD of 1CD-FTVÐOPOPÐ
WiperFrontAdjustment Interval INT FunctionÐÐWiper
SystemFrontRaindrop Sensing FunctionÐÐSystemRearIntermittent FunctionLiftback & WagonÐ
Power Window
Front Door One-Motion Auto Up-and-Down,
Jam Protection FunctionÐÐ
SystemAll-Door One-Motion Auto Up-and-Down,
Jam Protection FunctionOPOP
Door Lock ControlPower Door Look Control SystemDoor Lock Control
SystemWireless Door Look Remote Control SystemÐSystemDouble Locking SystemExcept for 1AZ-FE & LHDÐ
Engine ImmobiliserExcept for 1AZ-FE
System1AZ-FEÐOPOPÐ
Theft Deterrent SystemExcept for 1AZ-FE & 1CD-FTVÐ
5
Driver & Front Passenger & SideExcept for 1AZ-FEOPÐÐÐ
SRS*5 Airbag& Knee Airbags1AZ-FEÐ
SystemDriver & Front Passenger & SideExcept for 1AZ-FE
& Knee & Curtain Shield Airbags1AZ-FEÐOPOPÐ
Cruise Control System1AZ-FSE & 1CD-FTVÐOPOPÐ
Outside RearElectrical Retractable with HeaterÐÐ
View MirrorElectrical RetractableÐÐÐ
Inside RearAutomatic Glare-Resistant EC (Electrical) TypeÐÐ
View MirrorManual Glare-Resistant TypeÐÐ
Power Tilt Up-and-Sliding Moon RoofExcept for 1AZ-FSEOPOPOPÐ
(with Jam Protection Function)1AZ-FSEÐOP*6OP*6Ð
*4: LHD Models
*5: Supplemental Restraint System
*6: Except for Automatic Transaxle of Wagon Models
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D26613
Example:
D25080
Negative (±)
Terminal
±
INTRODUCTION REPAIR INSTRUCTION
01±15
AVENSIS REPAIR MANUAL (RM1018E)
(8) Oil or water should not be put on the front seat outer belt and the front seat outer belt should be
cleaned with the appropriate detergents.
(i) AIRBAG SENSOR ASSEMBLY (1) Never reuse the airbag sensor assembly involved in a collision where the\
SRS has deployed.
(2) The connectors to the airbag sensor assembly should be connected or disc\
onnected with thesensor mounted on the floor. If the connectors are connected or disconnected while the airbag
sensor assembly is not mounted to the floor, it could cause an undesired ignition of the supple-
mental restraint system.
(3) Work must be started after 90 seconds from the time the ignition switch is t\
urned to the ºLOCKº position and the negative (±) terminal cable is disconnected from the battery, even if only loosen-
ing the set bolts of the airbag sensor assembly.
(j) WIRE HARNESS AND CONNECTOR
(1) The SRS wire harness is integrated with the instrument panel wire harness a\
ssembly. All connec-tors in the system are a standard yellow color. If the SRS wire harness becomes disconnected
or the connector becomes broken due to an accident, etc., repair or repl\
ace it.
3. ELECTRONIC CONTROL
(a) REMOVAL AND INSTALLATION OF BATTERY TERMI-NAL
(1) Before performing electronic work, disconnect thebattery negative (±) terminal cable beforehand in
order to prevent it from shorting and burning out.
(2) When disconnecting and insta lling the terminal
cable, turn the ignition switch and lighting switch
OFF, and loosen the terminal nut completely. Per-
form these operations without twisting or prying the
terminal.
(3) When the battery terminal cable is removed, the memories of the clock, radio, DTCs, etc. are erased.
So before removing it, check them and make a note
of their settings.
(4) When the battery negative (±) terminal cable is dis- connected, memories of various systems are
erased. Therefore, refer to the PRE±CHECK for
each system to make sure whether or not the sys-
tem needs to be initialized after the battery negative
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022KX±01
±
PREPARATION AUDIO & VISUAL SYSTEM
02±55
AVENSIS REPAIR MANUAL (RM1018E)
AUDIO & VISUAL SYSTEM
PREPARATION
Recomended Tools
09042±00010Torx Socket T30NAVIGATION ANTENNA ASSY
09042±00030Torx Socket T20CIGARETTE LIGHTER ASSY
09050±00032Air DrillFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±00210)Chuck SetFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±00220)HandleFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
09050±20010Air RiveterFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±02010)Dust CapFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
(09050±02020)Nose Piece No.1FRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
09060±60350Revet CutterFRONT NO.1 SPEAKER ASSY
REAR SPEAKER ASSY
09070±20010Moulding RemoverRADIO RECEIVER ASSY
ANTENNA CORD SUB±ASSY
POWER POINT SOCKET ASSY
NAVIGATION ANTENNA ASSY
ANTENNA CORD SUB±ASSY NO.3
AMPLIFIER ANTENNA
ASSY(LIFTBACK MODELS)
AMPLIFIER ANTENNA ASSY(SEDAN
MODELS)
AMPLIFIER ANTENNA
ASSY(WAGON MODELS)
Equipment
Torque wrench
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031H2±01
±
SERVICE SPECIFICATIONS ENGINE MECHANICAL
03±15
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedNmkgf cmft lbf
Camshaft bearing cap No. 3 x Cylinder head sub±assy1313310
Camshaft bearing cap No. 1 x Cylinder head sub±assy2323517
Camshaft timing gear or sprocket x Camshaft No. 25455140
Chain tensioner assy No. 1 x Timing chain or belt cover sub±assy9.09280 in. lbf
V±ribbed belt tensioner assy x Cylinder block sub±assy6970451
V±ribbed belt tensioner assy x Cylinder head sub±assy2929621
Engine mounting insulator RH x Body5253038
Engine mounting insulator RH x Transverse engine engine mounting bracket5253038
Cylinder head cover sub±assy x Cylinder head sub±assy A
B11
9.011 2 928
80 in. lbf
Cylinder head cover sub±assy x Timing chain or belt cover sub±assy1111 28
Ignition coil assy x Cylinder head cover sub±assy9.09280 in.lbf
Engine wire x Cylinder head cover sub±assy9.09280 in.lbf
Cylinder head cover No. 2 x Cylinder head cover sub±assy7.07162 in.lbf
Engine hanger x Cylinder head sub±assy3838728
Radio setting condenser x Cylinder head sub±assy101027
Engine coolant temperature sensor x Cylinder head sub±assy2020415
Exhaust manifold x Cylinder head sub±assy3737727
Exhaust manifold heat insulator No. 1 x Exhaust manifold Bolt
Nut18
12184
12213 9
Manifold stay No. 2 x Exhaust manifold4950036
Manifold stay No. 2 x Cylinder block sub±assy4950036
Manifold stay x Exhaust manifold A4950036
Manifold stay x Cylinder block sub±assyB3737727
Transverse engine engine mounting bracket x Timing chain or belt cover
sub±assy4747935
V±ribbed idler assy No.1 x Cylinder block sub±assy39.240029
Knock sensor x Cylinder block sub±assy2020415
Crankshaft position sensor x Timing chain or belt cover9.09280 in.lbf
Camshaft position sensor x Cylinder head sub±assy9.09280 in.lbf
Water inlet x Cylinder block sub±assy1111 28
Water by±pass pipe No. 1 x Cylinder block sub±assy9.09280 in.lbf
Water by±pass pipe No. 1 x Cylinder head sub±assy9.09280 in.lbf
Oil level gage guide x Water by±pass pipe No. 11313310
Intake manifold x Cylinder head sub±assy3030622
Flywheel sub±assy x Crankshaft 1st
2nd49
Turn 90500
Turn 9036
Turn 90
Drive plate & ring gear sub±assy x Crankshaft8889765
Transverse engine engine mounting bracket front x Transverse engine en-
gine mounting insulator front5253038
Transverse engine engine mounting bracket rear x Transverse engine engine
mounting insulator rear8788764
Transverse engine engine mounting bracket LH x Transverse engine engine
mounting insulator LH8081659
Transverse engine engine mounting bracket RH x Transverse engine engine
mounting insulator RH5253038
Front suspension crossmember sub±assy x Body A
B45
133459
1,35633
98
Front suspension member brace x Body Bolt A
Bolt B133 801,356 81698
59
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A76707
Water By±pass Hose No. 2
Radiator Hose Inlet
Heater Inlet Water Hose Gasket
Exhaust Manifold
Manifold Stay Exhaust Manifold
Heat Insulator No. 1
Gasket
Engine Coolant
Temperature Sensor
Non±reusable part
N´m (kgf´cm, ft´lbf) : Specified torque
20 (204, 15)
9.0 (92, 80 in. lbf)
37 (377, 27)
18 (184, 13)
49 (500, 36)
Clamp Bracket
10 (102, 7)
Radio Setting Condenser
V±Ribbed Idler Assy No. 1
Tube
18 (184, 13)
12 (122, 9)
Manifold Stay No. 2
49 (500, 36)
37 (377, 27)18 (184, 13)
39.2 (400, 29)
14±26
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
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A76722
A76723
A64033
A64034
A64034
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1ZZ±FE/3ZZ±FE)
14±37
AVENSIS REPAIR MANUAL (RM1018E)
85. REMOVE EXHAUST MANIFOLD HEAT INSULATOR
NO.1
(a) Disconnect the heated oxygen sensor connector.
(b) Remove the 3 bolts and the nut, and then remove the ex-
haust manifold heat insulator.
86. REMOVE EXHAUST MANIFOLD
(a) Remove the 5 nuts, then remove the exhaust manifold and the gasket.
87. REMOVE ENGINE COOLANT TEMPERATURE SENSOR
(a) Using SST, remove the engine coolant temperature sen- sor.
SST 09817±33190
88. REMOVE RADIO SETTING CONDENSER
(a) Remove the bolt and the condenser.
89. REMOVE WATER BY±PASS HOSE NO.2
90. REMOVE RADIATOR HOSE INLET
91. REMOVE HEATER INLET WATER HOSE
92. REPLACE PARTIAL ENGINE ASSY
93. INSTALL RADIO SETTING CONDENSER
(a) Install the condenser with the bolt. Torque: 10 N m (102 kgf cm, 7 ftlbf)
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