Page 929 of 2234

A77392Seal Packing6mm
A64641
±
LUBRICATIONOIL PUMP ASSY(1AZ±FSE)
17±17
AVENSIS REPAIR MANUAL (RM1018E)
46.SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14±139)
47.INSTALL CHAIN VIBRATION DAMPER NO.1
Torque: 9.0 N m (92 kgfcm,80 in. lbf)
48.INSTALL CHAIN SUB±ASSY (See page 14±139)
49.INSTALL TIMING CHAIN GUIDE Torque: 9.0 N m (92 kgfcm,80 in. lbf)
50.INSTALL CHAIN TENSIONER SLIPPER (See page 14±139)
51.INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14±139)
52.INSTALL TIMING CHAIN OR BELT COVER SUB±ASSY (See page 14±139)
53.INSTALL V±RIBBED BELT TENSIONER ASSY (See page 14±139)
54.INSTALL OIL PAN SUB±ASSY
NOTICE:
Remove any oil from the contact surface.
Install the oil pan within 3 minutes after applying seal
packing.
Do not start the engine within 2 hours after installing.
(a)Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the cylinder
block and oil pan.
(b)Apply seal packing in the shape of bead (Diameter 3 to 4
mm (0.157 in.)) as shown in the illustration, and install the
oil pan.
Seal Packing: Part No. 08826 ± 00080 or equivalent
(c)Insert the oil pan with 12 bolts and 2 nuts. Torque: 9.0 N m (92 kgfcm,80 in. lbf)
55.INSTALL CRANKSHAFT POSITION SENSOR (See page 18±17)
56.INSTALL CRANKSHAFT PULLEY (See page 14±139) SST 09213±54015 (91651±60855), 09330±00021
57. INSTALL CHAIN TENSIONER ASSY NO.1
58. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR Torque: 52 N m (530 kgf cm, 38 ftlbf)
59.INSTALL ENGINE MOUNTING BRACKET NO.2 RH (See page 14±139)
60.INSTALL CYLINDER HEAD COVER SUB±ASSY (See page 14±139)
61. INSTALL COOLER BRACKET (LHD STEERING POSITION TYPE) Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
62. INSTALL ENGINE SERVICE COVER BRACKET RH (RHD STEERING POSITION TYPE) Torque: 9.0 N m (92 kgf cm, 80 in. lbf)
63. INSTALL ENGINE WIRE Torque: 7.0 N m (71 kgf cm, 62 in. lbf)
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17±18
±
LUBRICATIONOIL PUMP ASSY(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
64.INSTALL OIL RESERVOIR BRACKET NO.1 Torque: 8.0 N m (82 kgfcm,71 in. lbf)
65.INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1 (LHD STEERING POSITION TYPE)
Torque: 9.0 N m (92 kgfcm,80 in. lbf)
66.INSTALL RETURN TUBE SUB±ASSY Torque: 8.0 N m (82 kgfcm,71 in. lbf)
67.INSTALL IGNITION COIL ASSY
Torque: 9.0 N m (92 kgfcm,80 in. lbf)
68.INSTALL VANE PUMP ASSY Torque: 37 N m (377 kgfcm,27 ftlbf)
69.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±7)
70.INSTALL GENERATOR ASSY (See page 19±20)
71.INSTALL FAN AND GENERATOR V BELT (See page 14±185) SST 09249±63010
72.INSTALL FUEL PUMP ASSY (See page 11±52)
73.INSTALL FUEL PIPE SUB±ASSY NO.1 (See page 11±52) SST 09023±12900
74.INSTALL FUEL TUBE SUB±ASSY (See page 11±33)
75.INSTALL FUEL PRESSURE PULSATION DAMPER ASSY (See page 11±52)
76. ADD ENGINE OIL
77. CHECK FOR ENGINE OIL LEAKS
78. CHECK FUEL LEAK
79. INSTALL ENGINE COVER SUB±ASSY NO.1 Torque: 7.0 N m (71 kgf cm, 62 in. lbf)
80. INSTALL FRONT WHEEL RH
Torque: 103 N m (1,050 kgfcm, 76 ft lbf)
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Page 931 of 2234

170FP±01
SST
A09582
17±22
±
LUBRICATIONOIL PUMP ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
OIL PUMP ASSY(1CD±FTV)
REPLACEMENT
1.DRAIN ENGINE OIL(See page 17±30)
2.REMOVE RADIATOR SUPPORT OPENING COVER
3.REMOVE ENGINE ROOM COVER SIDE
4.REMOVE FRONT WHEEL RH
5.REMOVE ENGINE UNDER COVER RH
6.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1
7.REMOVE ENGINE COVER NO.1
(a)Remove the 5 nuts and the engine cover.
8.REMOVE INJECTOR DRIVER(See page 14±307)
9.REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See page 14±269)
10.REMOVE GENERATOR V BELT (See page 14±269)
11.SEPARATE POWER STEERING IDLE PULLEY BRACKET (See page 14±286)
12.REMOVE ENGINE MOUNTING INSULATOR SUB±ASSY RH(See page 14±307)
13.REMOVE CRANKSHAFT PULLEY(See page 14±307) SST09213±54015 (90105±08076), 09330±00021, 09950±50013 (0995\
1±05010, 09952±05010, 09953±05020, 09954±05031)
14.REMOVE IDLER PULLEY SUB±ASSY(See page 14±307)
15.REMOVE TIMING BELT NO.2 COVER(See page 14±307)
16.REMOVE TIMING BELT NO.1 COVER(See page 14±307)
17.REMOVE TIMING BELT GUIDE
18.REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET(See page 14±307)
19.SET NO. 1 CYLINDER TO TDC/COMPRESSION(See page 14±307)
20.REMOVE TIMING CHAIN COVER PLATE(See page 14±307)
21.REMOVE TIMING BELT(See page 14±307)
22.REMOVE TIMING BELT IDLER SUB±ASSY NO.2(See page 14±307)
23.REMOVE CRANKSHAFT TIMING PULLEY
(a)If the timing pulley can not be removed by hand, use SSTto remove the pulley.
SST09950±50013 (09951±05010, 09952±05010, 09953±05010, 09953±05020, 09954±05021)
24.REMOVE GENERATOR ASSY(See page 19±29)
25. REMOVE TIMING BELT IDLER SUB±ASSY NO.1
26. REMOVE V±RIBBED BELT TENSIONER ASSY
(a) Remove the 2 bolts and the V±ribbed belt tensioner.
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A79173
A79174
A56695
A79175
A56696
±
LUBRICATION OIL PUMP ASSY (1CD±FTV)
17±23
AVENSIS REPAIR MANUAL (RM1018E)
27. REMOVE OIL LEVEL GAGE GUIDE
(a) Remove the bolt which is used to secure the oil level gage
guide to the cylinder block.
(b) Pull out the oil level gage guide together with the oil level gage from the No. 1 oil pan.
(c) Remove the O±ring from the oil level gage guide.
28. REMOVE ENGINE OIL LEVEL SENSOR
(a) Remove the 4 bolts and the level sensor.
NOTICE:
Be careful not to drop the oil level sensor when removing.
29. REMOVE OIL PAN SUB±ASSY NO.2
(a) Remove the 17 bolts and 2 nuts.
(b) Insert the blade of SST between the No. 1 and No. 2 oil pans, and cut off applied sealer and remove the No. 2 oil
pan.
SST 09032±00100
NOTICE:
Be careful not to damage the No. 1 and No. 2 oil pans.
30. REMOVE OIL STRAINER SUB±ASSY
(a) Remove the 2 bolts and 2 nuts, then remove the oil strain- er and the gasket.
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Page 933 of 2234
B08009
A56697
A56698
A56699
17±24
±
LUBRICATION OIL PUMP ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
31. REMOVE OIL PAN INSULATOR
(a) Remove the bolt and the oil pan insulator.
32. REMOVE OIL PAN SUB±ASSY
(a) Remove the 19 bolts and 3 nuts.
(b) Using a screwdriver, remove the oil pan by prying be- tween the cylinder block and the No. 1 oil pan.
NOTICE:
Be careful not to damage the cylinder block and No. 1 oil
pan.
33. REMOVE CRANKSHAFT POSITION SENSOR 34. REMOVE OIL PUMP ASSY
(a) Remove the 9 bolts.
(b) Remove the oil pump by prying between the oil pump andthe main bearing cap with a screwdriver.
(c) Remove the gasket.
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Page 934 of 2234

A56700
SST
B07987
New Gasket
Seal
Packing
Seal Width
2 to 4 mm
B08024
±
LUBRICATION OIL PUMP ASSY (1CD±FTV)
17±25
AVENSIS REPAIR MANUAL (RM1018E)
35. INSTALL CRANKSHAFT SEAL
(a) Using SST and a hammer, tap in a new oil seal until its sur-
face is flush with the oil pump edge.
SST 09316±60011 (09316±00011, 09316±00021)
36. INSTALL OIL PUMP ASSY
(a) Remove any old packing (FIPG) and be careful not to drop any oil on the contact surfaces of the oil pump and
the cylinder block.
(1) Using a razor blade and a gasket scraper, removeall the old packing from the gasket surfaces and the
sealing groove.
(2) Thoroughly clean all components to remove all the loose material.
(3) Using a non±residue solvent, clean both the sealing
surfaces.
(b) Apply seal packing to the oil pump as shown in the illustra- tion.
Seal packing: Part No. 08826±00080 or equivalent
NOTICE:
Avoid applying an excessive amount to the surface.
(1) Install a nozzle that has been cut to a 2 to 4 mm(0.08 to 0.16 in.) opening.
(2) Parts must be set within 3 minutes and assembled within 15 minutes of application. Otherwise the ma-
terial must be removed and reapplied.
(3) Immediately remove nozzle from the tube and rein- stall the cap.
(c) Install a new gasket to the oil pump.
(d) Pour in 0.5 cm
3 (0.03 cu in.) or more of engine oil into the
bushing of the cylinder block.
(e) Apply engine oil to the cylinder block side where it con-
tacts with the oil pump driven rotor.
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Page 935 of 2234
A57099
A56702
17±26
±
LUBRICATION OIL PUMP ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(f) Install the oil pump with the 9 bolts. Torque: 31 N m (320 kgf cm, 23 ftlbf)
(g) Measure the oil pump rotating torque. (1) Check that the pump rotates smoothly without
noise.
(2) Using a torque wrench, check the pump rotating torque.
Rotating torque: 3.0 N m (31 kgf cm, 27 in. lbf) or less
37. INSTALL CRANKSHAFT POSITION SENSOR Torque: 8.8 N m (90 kgf cm, 78 in. lbf)
38. INSTALL OIL PAN SUB±ASSY
(a) Remove any old packing (FIPG) and be careful not to drop any oil on the contact surfaces of the No. 1 oil pan,
the cylinder block and the oil pump and the rear oil seal
retainer.
(1) Using a razor blade and gasket scraper, remove allthe old packing from the gasket surfaces.
(2) Thoroughly clean all components to remove all the loose material.
(3) Using a non±residue solvent, clean both the sealing surfaces.
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A56703
Seal Width
4 to 7 mm
A
AB
B
A56697
AA
A
A AA
B
B
D
B
B
B
BC
C
C
CC
CC D
D
A56696
±
LUBRICATION OIL PUMP ASSY (1CD±FTV)
17±27
AVENSIS REPAIR MANUAL (RM1018E)
(b) Apply a seal packing to the No. 1 oil pan as shown in the
illustration.
Seal packing: Part No. 08826±00080 or equivalent
(1) Install a nozzle that has been cut to a 4 to 7 mm(0.16 to 0.28 in.) opening.
(2) Parts must be set within 3 minutes and assembled within 15 minutes of application. Otherwise the ma-
terial must be removed and reapplied.
(3) Immediately remove nozzle from the tube and rein- stall the cap.
(c) Install the oil pan with the 19 bolts and 3 nuts. Torque:
42 Nm (428 kgf cm, 31 ftlbf) for bolt A
21 N m (214 kgf cm, 15 ftlbf) for bolt B
11 N m (112 kgf cm, 8 ft lbf) for bolt C
12 N m (122 kgf cm, 9 ftlbf) for nut D
39. INSTALL OIL PAN INSULATOR
(a) Install the oil pan insulator with the bolt. Torque: 7.5 N m (76 kgf cm, 66 in. lbf)
40. INSTALL OIL STRAINER SUB±ASSY
(a) Install a new gasket and the oil strainer with the 2 bolts and 2 nuts.
Torque:
21 Nm (209 kgf cm, 15 ftlbf) for bolt
13 N m (135 kgf cm, 10 ftlbf) for nut
41. INSTALL OIL PAN SUB±ASSY NO.2
(a) Remove any old packing and be careful not to drop any oil on the contact surfaces of the No. 1 and No. 2 oil pans.
(1) Using a razor blade and gasket scraper, remove allthe old packing from the gasket surfaces.
(2) Thoroughly clean all components to remove all the
loose material.
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