Page 977 of 2234
190JF±02
A34838
19±32
±
STARTING & CHARGING PRE±HEATING SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT GLOW PLUG RELAY ASSY
(a) Using an ohmmeter, check for continuity between each terminal.
Specified condition:
No continuity
1 ± 2Continuity
(Apply battery voltage terminals 3 and 4)
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Page 978 of 2234
190NJ±01
A77898
A77899
(a)
(a)
(a)(c)
(d)
Terminal Cap Cover
A77900
A77901
19±12
±
STARTING & CHARGINGSTARTER ASSY(1AZ±FE/1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
STARTER ASSY(1AZ±FE/1AZ±FSE)
REPLACEMENT
1.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±26)
2. REMOVE BATTERY CLAMP SUB±ASSY
3. REMOVE BATTERY
4. REMOVE BATTERY TRAY 5. REMOVE BATTERY CARRIER
(a) Remove the 4 bolts, and then remove the battery carrier.
6. REMOVE STARTER ASSY
(a) Remove the 3 wire harness clamps.
(b) Open the terminal cap cover.
(c) Remove the nut and disconnect the starter wire.
(d) Disconnect the starter connector.
(e) Remove the 2 bolts, and then remove the starter.
(f) Remove the bolt, and then remove the wire harnessclamp bracket.
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Page 979 of 2234
±
STARTING & CHARGING STARTER ASSY (1AZ±FE/1AZ±FSE)
19±13
AVENSIS REPAIR MANUAL (RM1018E)
7. INSTALL STARTER ASSY
(a) Install the wire harness clamp bracket with the bolt.
Torque: 8.4 N m (86 kgf cm, 74 in. lbf)
(b) Install the starter with the 2 bolts. Torque: 37 N m (380 kgf cm, 28 ftlbf)
(c) Connect the starter connector.
(d) Connect the starter wire with the nut. Torque: 9.8 N m (100 kgf cm, 7 ftlbf)
(e) Close the terminal cap cover.
(f) Install the 3 wire harness clamps.
8. INSTALL BATTERY CARRIER Torque: 13 N m (131 kgf cm, 9 ftlbf)
9. INSTALL BATTERY TRAY
10. INSTALL BATTERY
11. INSTALL BATTERY CLAMP SUB±ASSY Torque:
5.0 Nm (51 kgf cm, 44 in. lbf) for bolt
3.6 N m (36 kgf cm, 31 in. lbf) for nut
5.4 N m (55 kgf cm, 48 in. lbf) for terminal
12. INSTALL RADIATOR SUPPORT OPENING COVER
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Page 980 of 2234
190O0±01
19±24
±
STARTING & CHARGINGSTARTER ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
STARTER ASSY(1CD±FTV)
REPLACEMENT
1.DRAIN ENGINE COOLANT(See page 16±44)
2.REMOVE RADIATOR SUPPORT OPENING COVER
3.REMOVE RADIATOR RESERVE TANK ASSY(See page 16±50)
4.REMOVE AIR CLEANER ASSY (See page 14±286)
5.REMOVE BATTERY
6.REMOVE STARTER ASSY
(a)Remove the nut and disconnect terminal 30.
(b)Disconnect the starter connector.
(c)Remove the 2 bolts and the starter.
7.INSTALL STARTER ASSY Torque:
37 Nm (377 kgfcm, 27 ftlbf) for bolt
9.8 Nm (100 kgfcm, 7.2 ftlbf) for terminal 30
8.INSTALL AIR CLEANER ASSY (See page 14±286)
9.INSTALL RADIATOR RESERVE TANK ASSY(See page 16±50)
10.ADD ENGINE COOLANT(See page 16±44)
11.CHECK FOR ENGINE COOLANT LEAKS(See page 16±44)
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Page 981 of 2234
190NH±01
A78485
(a)
Terminal
Cap Cover
(b)
A78486
±
STARTING & CHARGINGSTARTER ASSY(1ZZ±FE/3ZZ±FE)
19±3
AVENSIS REPAIR MANUAL (RM1018E)
STARTER ASSY(1ZZ±FE/3ZZ±FE)
REPLACEMENT
1.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1 (See page 10±17)
2. REMOVE STARTER ASSY
(a) Disconnect the starter connector.
(b) Open the terminal cap cover.
(c) Remove the nut and disconnect the starter wire.
(d) Remove the 2 bolts, and then remove the starter.
3. INSTALL STARTER ASSY Torque:
37 Nm (378 kgf cm, 28 ftlbf) for bolt
9.8 N m (100 kgf cm, 7 ftlbf) for nut
4. INSTALL ENGINE UNDER COVER SUB±ASSY NO.1
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Page 982 of 2234

190NU±01
A78629
Terminal CTerminal 50
A78630Disconnect
A78631
Disconnect
19±8
±
STARTING & CHARGING STARTING SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
STARTING SYSTEM (1AZ±FE)
INSPECTION
1. INSPECT STARTER ASSY
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
(a) Do pull±in test (1) Disconnect the field coil lead wire from terminal C.
(2) Connect the battery to the magnetic switch asshown in the illustration on the left. Check that the
clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the magnetic
switch.
(b) Do hold±in test (1) Disconnect the negative (±) lead from terminal Cwith the above condition (a) is being maintained.
Check that the pinion gear remains extended.
If the clutch pinion gear returns, replace the magnetic switch.
(c) Inspect clutch pinion gear return
(1) Disconnect the negative (±) lead from the switchbody. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the magnetic
switch.
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Page 983 of 2234
A78632
Terminal 30
Terminal 50
Ammeter
B16200
±
STARTING & CHARGING STARTING SYSTEM (1AZ±FE)
19±9
AVENSIS REPAIR MANUAL (RM1018E)
(d) Do no±load performance test
(1) Connect the field coil lead wire to terminal C. Makesure that the lead is not grounded.
Torque: 5.9 N m (60 kgf cm, 52 in lbf)
(2) Clamp the starter in a vise.
(3) Connect the battery and an ammeter to the starter as shown in the illustration.
(4) Check that the starter rotates smoothly and steadily with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 85 A or less at 11.5 V
2. INSPECT STARTER RELAY ASSY
(a) Continuity inspection. (1) Using an ohmmeter, check for continuity betweeneach terminal.
Specified condition:
Terminal No.Specified condition
1 ± 2Continuity
No continuity
3 ± 5Continuity
(Apply battery voltage terminals 1 and 2)
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Page 984 of 2234

190NR±01
A78629
Terminal CTerminal 50
A78630Disconnect
A78631
Disconnect
19±10
±
STARTING & CHARGING STARTING SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
STARTING SYSTEM (1AZ±FSE)
INSPECTION
1. INSPECT STARTER ASSY
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
(a) Do pull±in test (1) Disconnect the field coil lead wire from terminal C.
(2) Connect the battery to the magnetic switch asshown in the illustration on the left. Check that the
clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the magnetic
switch.
(b) Do hold±in test (1) Disconnect the negative (±) lead from terminal Cwith the above condition (a) is being maintained.
Check that the pinion gear remains extended.
If the clutch pinion gear returns, replace the magnetic switch.
(c) Inspect clutch pinion gear return
(1) Disconnect the negative (±) lead from the switchbody. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the magnetic
switch.
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