2003 TOYOTA AVENSIS Service Repair Manual

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Page 641 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A77332
23
145
±
ENGINE MECHANICALPARTIAL ENGINE ASSY(1AZ±FE)
14±129
AVENSIS REPAIR MANUAL (RM1018E)
91.REMOVE KNOCK SENSOR
(a)Remove the nut and the knock sensor.
92.REMOVE ENGINE COOLANT TEMPERA

Page 642 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A52499
A56446
A77333SST
14±130
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the No. 1 and No. 2 exhaust manifold stays with the 2 bolts and 2 nuts.

Page 643 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A77403
15
3
7
2
6
4 8
A63273
A77404
B
A
BBBB
A
B
±
ENGINE MECHANICALPARTIAL ENGINE ASSY(1AZ±FE)
14±131
AVENSIS REPAIR MANUAL (RM1018E)
(b)Install the drive plate. (A/T)
(1)Clean the bolt and bolt

Page 644 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A77304
A77305
A77405
A
B
A
A
A77298
LHD Steering Position typeRHD Steering Position type
AB
A
A
AA
A
C
C
C
C
C
C
B
14±132
±
ENGINE MECHANICALPARTIAL ENGINE ASSY(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1

Page 645 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual ±
ENGINE MECHANICALPARTIAL ENGINE ASSY(1AZ±FE)
14±133
AVENSIS REPAIR MANUAL (RM1018E)
128.INSTALL FRONT AXLE ASSY LH
Torque: 294 Nm (3,000 kgfcm,217 ftlbf)
129.INSTALL FRONT AXLE ASSY RH
Torqu

±
ENGINE MECHANICALPARTIAL ENGINE ASSY(1AZ±FE)
14±133
AVENSIS REPAIR MANUAL (RM1018E)
128.INSTALL FRONT AXLE ASSY LH
Torque: 294 Nm (3,000 kgfcm,217 ftlbf)
129.INSTALL FRONT AXLE ASSY RH
Torque: 294 Nm (3,000 kgfcm,217 ftlbf)
130.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (M/T TRANSAXLE) Torque: 142 Nm (1,448 kgfcm,104 ftlbf)
131.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (A/T TRANSAXLE)
Torque: 142 Nm (1,448 kgfcm,104 ftlbf)
132.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 RH (M/T TRANSAXLE) Torque: 142 Nm (1,448 kgfcm,104 ftlbf)
133.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 RH (A/T TRANSAXLE) Torque: 142 Nm (1,448 kgfcm,104 ftlbf)
134.INSTALL FRONT STABILIZER LINK ASSY LH Torque: 74 N m (755 kgfcm,55 ftlbf)
135.INSTALL FRONT STABILIZER LINK ASSY RH Torque: 74 N m (755 kgfcm,55 ftlbf)
136.INSTALL TIE ROD END SUB±ASSY LH (See page 51±36)
137.INSTALL TIE ROD END SUB±ASSY RH
HINT:
Perform the same procedure as above on the opposite side.
138.INSTALL FRONT AXLE HUB LH NUT (See page 30±6)
139.INSTALL FRONT AXLE HUB RH NUT
HINT:
Perform the same procedure as above on the opposite side.
140.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±7)
141.INSTALL EXHAUST PIPE ASSY CENTER (See page 15±7)
142.INSTALL FLOOR PANEL BRACE FRONT Torque: 30 N m (306 kgfcm,22 ftlbf)
143.INSTALL ENGINE SERVICE COVER BRACKET RH (W/O AIR CONDITIONING)
Torque: 9.0 N m (92 kgfcm,80 in. lbf)
144.INSTALL COOLER BRACKET (LHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) Torque: 9.0 N m (92 kgfcm,80 in. lbf)
145.INSTALL ENGINE SERVICE COVER BRACKET RH (RHD(W/ AIR CONDITIONER) STEERING POSITION TYPE)
Torque: 9.0 N m (92 kgfcm,80 in. lbf)
146.INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1 (LHD(W/ AIR CONDITION ER)
STEERING POSITION TYPE)
147.INSTALL OIL RESERVOIR BRACKET NO.1
Torque: 8.0 N m (82 kgfcm,71 in. lbf)
148.INSTALL RETURN TUBE SUB±ASSY Torque: 8.0 N m (82 kgfcm,71 in. lbf)
149.INSTALL RADIATOR RESERVE TANK SUB±ASSY Torque: 5.0 N m (51 kgfcm,44 in. lbf)
150.INSTALL BATTERY CARRIER
151.INSTALL AIR CLEANER ASSEMBLY WITH HOSE Torque: 5.0 N m (51 kgfcm,44 in. lbf)
152.INSTALL COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING)
Torque: 25 N m (255 kgfcm,18 in. lbf)
153.INSTALL GENERATOR ASSY (See page 19±20)
154.INSTALL FAN AND GENERATOR V BELT (See page 14±105)
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Page 646 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 14±134
±
ENGINE MECHANICALPARTIAL ENGINE ASSY(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
155.INSTALL RADIATOR ASSY (See page 16±24)
156.INSTALL RADIATOR RELAY BLOCK Torque: 5.0 N m (51 kgfcm,44 i

Page 647 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual 141C3±01
A79198N´m (kgf´cm, ft´lbf): Specified torque
5.0 (51, 44 in.lbf)
19 (194, 14)
3.0 to 4.0 (31 to 41, 27 to 35 in. lbf)
7.0 (71, 62 in.lbf)
5.3 (54, 47in. lbf)
Engine Room Relay Block

Page 648 of 2234

TOYOTA AVENSIS 2003 Service Repair Manual A79418N´m (kgf´cm, ft´lbf): Specified torque
25 (255, 18)
18 (178, 13)
Injector Driver
Air Tube No. 2 Union To Connector Tube Hose
Fuel Filter AssyHeater Inlet Water Hose
Heater Outlet Water Hose
V

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