Page 985 of 2234
A78632
Terminal 30
Terminal 50
Ammeter
B16200
±
STARTING & CHARGING STARTING SYSTEM (1AZ±FSE)
19±11
AVENSIS REPAIR MANUAL (RM1018E)
(d) Do no±load performance test
(1) Connect the field coil lead wire to terminal C. Makesure that the lead is not grounded.
Torque: 5.9 N m (60 kgf cm, 52 in lbf)
(2) Clamp the starter in a vise.
(3) Connect the battery and an ammeter to the starter as shown in the illustration.
(4) Check that the starter rotates smoothly and steadily with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current:
1.3kw 85 A or less at 11.5 V
1.6kw 75 A or less at 11.5 V
2. INSPECT STARTER RELAY ASSY
(a) Continuity inspection. (1) Using an ohmmeter, check for continuity betweeneach terminal.
Specified condition:
Terminal No.Specified condition
1 ± 2Continuity
No continuity
3 ± 5Continuity
(Applying battery voltage terminals 1 and 2)
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Page 986 of 2234

190NL±01
A78633
Terminal CTerminal 50
A78634Disconnect
A78635
Disconnect
19±22
±
STARTING & CHARGING STARTING SYSTEM (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
STARTING SYSTEM (1CD±FTV)
INSPECTION
1. INSPECT STARTER ASSY
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
(a) Do pull±in test (1) Disconnect the field coil lead wire from terminal C.
(2) Connect the battery to the magnetic switch asshown in the illustration on the left. Check that the
clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the magnetic
switch.
(b) Do hold±in test (1) Disconnect the negative (±) lead from the terminalC with the above condition (a) is being maintained.
Check that the pinion gear remains extended.
If the clutch pinion gear returns, replace the magnetic switch.
(c) Inspect clutch pinion gear return
(1) Disconnect the negative (±) lead from the switchbody. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the magnetic
switch.
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Page 987 of 2234
A78637
Terminal 30
Terminal 50
Ammeter
B16200
±
STARTING & CHARGING STARTING SYSTEM (1CD±FTV)
19±23
AVENSIS REPAIR MANUAL (RM1018E)
(d) Do no±load performance test
(1) Connect the field coil lead wire to terminal C. Makesure that the lead is not grounded.
Torque: 5.9 N m (60 kgf cm, 52 in lbf)
(2) Clamp the starter in a vise.
(3) Connect the battery and an ammeter to the starter as shown in the illustration.
(4) Check that the starter rotates smoothly and steadily with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 190 A or less at 11.5 V
2. INSPECT STARTER RELAY ASSY
(a) Continuity inspection. (1) Using an ohmmeter, check for continuity betweeneach terminal.
Specified condition:
Terminal No.Specified condition
1 ± 2Continuity
No continuity
3 ± 5Continuity
(Apply battery voltage terminals 1 and 2)
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Page 988 of 2234

190NO±01
A82615Terminal CTerminal 50
A82616Terminal C Terminal 50
A82617
Terminal C Terminal 50
±
STARTING & CHARGING STARTING SYSTEM (1ZZ±FE/3ZZ±FE)
19±1
AVENSIS REPAIR MANUAL (RM1018E)
STARTING SYSTEM (1ZZ±FE/3ZZ±FE)
INSPECTION
1. INSPECT STARTER ASSY
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
(a) Do pull±in test
(1) Disconnect the field coil lead wire from terminal C.
(2) Connect the battery to the magnetic switch asshown in the illustration on the left. Check that the
clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the magnetic
switch.
(b) Do hold±in test (1) Disconnect the negative (±) lead from terminal Cwith the above condition (a) is being maintained.
Check that the pinion gear remains extended.
If the clutch pinion gear returns, replace the magnetic switch.
(c) Inspect clutch pinion gear return
(1) Disconnect the negative (±) lead from the switchbody. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the magnetic
switch.
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Page 989 of 2234
A82618Terminal C Terminal 50
B16200
19±2
±
STARTING & CHARGING STARTING SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(d) Do no±load performance test (1) Connect the field coil lead wire to terminal C. Makesure that the lead is not grounded.
Torque: 5.9 N m (60 kgf cm, 52 in lbf)
(2) Clamp the starter in a vise.
(3) Connect the battery and an ammeter to the starter as shown in the illustration.
(4) Check that the starter rotates smoothly and steadily with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 85 A or less at 11.5 V
2. INSPECT STARTER RELAY ASSY
(a) Continuity inspection. (1) Using an ohmmeter, check for continuity betweeneach terminal.
Specified condition:
Terminal No.Specified condition
1 ± 2Continuity
No continuIty
3 ± 5Continuity
(Apply battery voltage terminals 1 and 2)
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Page 990 of 2234
2600M±04
F13686
C80880
F13683
F44622
26±10
±
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SHOCK ABSORBER WITH COIL SPRING
OVERHAUL
HINT:
COMPONENTS: See page 26±2
This procedure is provided for the overhaul on the LH side. Overhaul the oth\
er side by the same proce-
dure as the LH side.
1. REMOVE FRONT WHEEL
2. SEPARATE FRONT STABILIZER LINK ASSY LH
(a) Remove the nut and disconnect the stabilizer bar link fromthe shock absorber.
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
3. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING
(a) Remove the bolt, disconnect the front flexible hose and speed sensor front LH.
(b) Remove the 2 nuts and bolts on the lower side of the shock absorber.
(c) Remove the 3 nuts on the upper side of the shock absorb- er.
(d) Remove the shock absorber with the coil spring.
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Page 991 of 2234
28mm
F44963
F40270
SST
F08624
SST
±
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
26±11
AVENSIS REPAIR MANUAL (RM1018E)
4. FIX FRONT SHOCK ABSORBER WITH COIL SPRING
(a) Install 2 nuts and a bolt to the bracket at the lower side of
the shock absorber and secure it in a vise.
5. REMOVE FRONT SUSPENSION SUPPORT DUST COVER LH 6. REMOVE FRONT SUPPORT TO FRONT SHOCKABSORBER LH NUT
(a) Using SST, compress the coil spring. SST 09727±30021
NOTICE:
Do not use an impact wrench. It will damage the SST.
(b) Remove the front suspension support dust cover from the
suspension support.
(c) Using SST to hold the spring seat, remove the nut. SST 09729±22031
7. REMOVE FRONT SUSPENSION SUPPORT SUB±ASSY LH
8. REMOVE FRONT SUSPENSION SUPPORT LH DUST SEAL
9. REMOVE FRONT COIL SPRING SEAT UPPER LH
10. REMOVE FRONT COIL SPRING INSULATOR UPPER LH
11. REMOVE FRONT COIL SPRING LH
12. REMOVE FRONT SPRING BUMPER LH
13. REMOVE FRONT COIL SPRING INSULATOR LOWER LH
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Page 992 of 2234

C80884
F40271
SST
F13692
OutsideOutside
F40272
Outside
26±12
±
FRONT SUSPENSION FRONT SHOCK ABSORBER WITH COIL SPRING
AVENSIS REPAIR MANUAL (RM1018E)
14. INSPECT SHOCK ABSORBER ASSY FRONT LH
(a) Compress and extend the shock absorber rod and check that there is no abnormal resistance or unusual sound
during operation.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When disposing of the shock absorber, see DISPOSAL on
page 26±15.
15. INSTALL FRONT COIL SPRING INSULATOR LOWER LH
HINT:
Fit the front coil spring insulator lower into the gap of the shock abso\
rber.
(a) Install the front coil spring insulator lower onto the shock absorber.
16. INSTALL FRONT SPRING BUMPER LH
(a) Install the spring bumper to the piston rod.
17. INSTALL FRONT COIL SPRING LH
(a) Using SST, compress the coil spring.SST 09727±30021
NOTICE:
Do not use an impact wrench. It will damage the SST.
(b) Install the coil spring to the shock absorber.
HINT:
Fit the lower end of the coil spring into the gap of the front coil
spring insulator lower LH.
18. INSTALL FRONT COIL SPRING INSULATOR UPPER LH
(a) Install the upper insulator as shown in the illustration.
19. INSTALL FRONT COIL SPRING SEAT UPPER LH
(a) Install the spring seat to the shock absorber with the mark facing to the outside of the vehicle.
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