2003 TOYOTA AVENSIS Service Repair Manual

Page 1265 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual D30584
SST(s)
F40050
Matchmarks
C80324
F40259
Matchmarks
51±32
±
POWER STEERING STEERING GEAR ASSY
AVENSIS REPAIR MANUAL   (RM1018E)
39. INSTALL STEERING RACK BOOT CLIP
(a) Using a pliers, install t

Page 1266 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual ±
POWER STEERING STEERING GEAR ASSY
51±33
AVENSIS REPAIR MANUAL   (RM1018E)
46.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (See page 30±6)
47. INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER

Page 1267 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 5106Z±04
D30360

12 (122, 9)Flow Control Valve 
Compression SpringPower Steering Suction Port Union
Vane Pump Housing Oil Seal

Vane Pump 
Shaft Snap Ring
Vane Pump Side Plate Front
Vane Pump Rotor

Page 1268 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual 510DH±02
D30579SST(s)
D30580
C84636
SST(s)
±
POWER STEERING VANE PUMP ASSY (1CD±FTV)
51±19
AVENSIS REPAIR MANUAL   (RM1018E)
OVERHAUL
NOTICE:
When using a vise, do not overtighten.
When installi

Page 1269 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual D30361
C84483
C57767
C65368
51±20
±
POWER STEERING VANE PUMP ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL   (RM1018E)
8. REMOVE FLOW CONTROL VALVE ASSY
(a) Remove the pressure port union sub±assy.
(

Page 1270 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual C65369
D30331
Cloth
F09875
D30332
LengthThickness
R10282
Feeler Gauge
±
POWER STEERING VANE PUMP ASSY (1CD±FTV)
51±21
AVENSIS REPAIR MANUAL   (RM1018E)
(c) Remove the O±ring from the housing

Page 1271 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual D30362Inscribed Mark
D30363
F41622
Compressed Air
51±22
±
POWER STEERING VANE PUMP ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL   (RM1018E)
If it is more than the maximum, replace the vane pump

Page 1272 of 2234

TOYOTA AVENSIS 2003  Service Repair Manual D31004
Inscribed Mark
R08702
Vernier Calipers
F42121
SST(s)Oil Seal
D30334
Vinyl Tape
±
POWER STEERING VANE PUMP ASSY (1CD±FTV)
51±23
AVENSIS REPAIR MANUAL   (RM1018E)
If necessary, replace t