Page 1785 of 2234
B66994
75±34
±
ENGINE HOOD/DOOR LUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(e) Adjust the striker.
HINT:
Adjust the door lock position by moving the striker so that the
door striker can enter smoothly. (1) Using a hammer and a brass bar, tap the striker toadjust it.
(2) Tighten the 2 bolts after the adjustment.
Torque: 11.5 N m (120 kgfcm, 8 ftlbf)
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Page 1786 of 2234

750N3±01
B55944
B55945
±
ENGINE HOOD/DOOR LUGGAGE DOOR HINGE TORSION BAR
75±35
AVENSIS REPAIR MANUAL (RM1018E)
LUGGAGE DOOR HINGE TORSION BAR
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the RH side as on the LH side.
After removing the torsion bar, opening and closing door operation should be carried out while holding\
the door with your hand in order to perform an accurate test by providing s\
liding resistance.
The RH side torsion bar is on the upper side and the LH side torsion bar is on the lower side, thus the
installation should be performed in the order of RH to LH and removal should be perf\
ormed in the order
of LH to RH.
1. REMOVE LUGGAGE DOOR HINGE TORSION BAR LH
(a) Remove the floor carpet.
(b) Remove the floor finish plate.(1) Remove the 2 screws and 2 No. 2 trim hooks.
(2) Remove the 2 bolts and rope hook assy
(3) Using a clip remover, remove the 2 clips and floorfinish plate.
(c) Remove the clips and trim cover inner LH and RH.
(d) Remove the torsion bar RH from the clip placed in the cen- ter of the upper back panel.
(e) Remove the tip of the torsion bar from the roof side inner panel by hand.
(f) Take out the hinge arm from the torsion bar in the rear direction.
(g) Pull the torsion bar to your side in order to remove the U±
shaped part from the hinge support.
2. REMOVE LUGGAGE DOOR HINGE TORSION BAR RH
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Page 1787 of 2234
B56621
Installation Hole
Installation Hole
(For Adjustment)
75±36
±
ENGINE HOOD/DOOR LUGGAGE DOOR HINGE TORSION BAR
AVENSIS REPAIR MANUAL (RM1018E)
3. INSTALL LUGGAGE DOOR HINGE TORSION BAR LH
(a) Set the tip of the torsion bar in the installation hole placed in the center part. The holes placed in the upper and lower
parts are used for adjustment.
4. INSTALL LUGGAGE DOOR HINGE TORSION BAR RH
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Page 1788 of 2234
760WA±01
B67627
ClipNut
76±28±
EXTERIOR/INTERIOR TRIMBACK DOOR GARNISH SUB±ASSY
OUTSIDE(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GARNISH SUB±ASSY OUTSIDE(LIFTBACK
MODELS)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±40)
2.REMOVE BACK DOOR SIDE GARNISH LH (See page 75±40)
3.REMOVE BACK DOOR SIDE GARNISH RH (See page 75±40)
4.REMOVE BACK DOOR SIDE GARNISH CLIP (See page 75±40)
5.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±40)
6.REMOVE BACK DOOR GARNISH SUB±ASSY OUTSIDE (See page 75±40)
(a) Remove the 5 nuts, clip and garnish.
7. INSTALL BACK DOOR GARNISH SUB±ASSY OUTSIDE
(a) Install the garnish with the 5 nuts and clip. Torque: 4.9 N m (50 kgf cm, 43 in. lbf)
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Page 1789 of 2234
760WB±01
B67627
ClipNut
±
EXTERIOR/INTERIOR TRIMBACK DOOR GARNISH SUB±ASSY
OUTSIDE(WAGON MODELS)76±29
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GARNISH SUB±ASSY OUTSIDE(WAGON
MODELS)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±45)
2.REMOVE BACK DOOR SIDE GARNISH LH (See page 75±45)
3.REMOVE BACK DOOR SIDE GARNISH RH (See page 75±45)
4.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±45)
5.REMOVE DOOR PULL HANDLE (See page 75±45)
6. REMOVE BACK DOOR GARNISH SUB±ASSY OUTSIDE
(a) Remove the 5 nuts, clip and back door garnish.
7. INSTALL BACK DOOR GARNISH SUB±ASSY OUTSIDE
(a) Install the garnish with the 5 nuts and clip.
Torque: 4.9 N m (50 kgf cm, 43 in. lbf)
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Page 1790 of 2234
760WX±01
B67422
Front Bumper CoverCAC Cooling
Air Duct Sub±assy
Front Bumper
Reinforcement Sub±assy
Front Bumper Side
Retainer LH
Front Bumper Side
Retainer RH
w/ Fog Lamp
Fog Lamp
Assy RH Front Bumper Hole
Cover LH
Front Bumper Hole
Cover RH
Front Spoiler
Cover LH
Front Spoiler
Cover RH Front Bumper Side
Moulding LH
Front Bumper Side
Moulding RH
Hood to Front
End Panel Seal
Radiator Grille
Radiator Grille Lower
w/ CAC
Front Bumper
Stay Sub±assy LH
Front Bumper
Stay Sub±assy RH
w/ Fog Lamp
Fog Lamp Assy LH
±
EXTERIOR/INTERIOR TRIM FRONT BUMPER
76±1
AVENSIS REPAIR MANUAL (RM1018E)
FRONT BUMPER
COMPONENTS
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Page 1791 of 2234
B68229
w/ Headlamp CleanerHeadlamp Washer
Actuator Sub±assy RH
Headlamp Washer
Actuator Sub±assy LH
Radiator Grille Lower
Front Bumper Cover
Headlamp Washer
Nozzle Sub±assy LH
Headlamp Washer
Nozzle Sub±assy RH
Front Spoiler
Cover LH
Front Spoiler
Cover RH
76±2
±
EXTERIOR/INTERIOR TRIM FRONT BUMPER
AVENSIS REPAIR MANUAL (RM1018E)
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Page 1792 of 2234

760WY±01
B67425
Claw
B67431
±
EXTERIOR/INTERIOR TRIM FRONT BUMPER
76±3
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE FRONT BUMPER COVER
(a) Put protective tape under the front fender.
HINT:
Because the spoiler covers LH and RH are assembled, remove
them together.
(b) Remove the spoiler.(1) Remove the 9 screws and 6 claws.
(2) Remove the 6 retainers.
(3) Remove the spoiler covers LH and RH together.
(4) Remove the bolt and separate the spoiler cover RHfrom the LH.
(c) Remove the 3 bolts and 2 clips.
(d) Using a screwdriver, disengage the 6 claws and remove the bumper cover.
HINT:
Tape the screwdriver tip before use.
(e) w/ Fog lamp:
Disconnect the fog lamp connectors.
2. R E M O V E H E A D L A M P WA S H E R A C T U ATO R SUB±ASSY LH (W/ HEADLAMP CLEANER)
(a) Remove the washer hose clip.
(b) Using a screwdriver, pry out the front washer nozzle.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 screws and actuator.
3. REMOVE HEADLAMP WASHER ACTUATOR SUB±ASSY RH (W/ HEADLAMP CLEANER)
HINT:
Use the same procedures described for the LH side.
4. REMOVE INTERCOOLER COOLING AIR DUCT SUB±ASSY (W/ CAC 1CD±FTV ENGI\
NE TYPE)
(a) Remove the 3 screws and air duct.
5. REMOVE FRONT BUMPER REINFORCEMENT SUB±ASSY
(a) Using a screwdriver, remove the wire harness.
(b) Remove the 8 bolts and reinforcement.
6. REMOVE FRONT BUMPER SIDE RETAINER LH
(a) Using a screwdriver, remove the 2 screws and retainer.
HINT:
Tape the screwdriver tip before use.
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