2003 TOYOTA AVENSIS Control arm

NEW MODEL OUTLINE


\b


\b
Manual Air Conditioner Control Panel
for LHD model Automatic Air Conditioner Control Panel
for LHD model


\b
Automatic Air Conditioner Control Panel
Driver Side
Temperature Front Passenger
Side Temperature
When BI-level Mode
Warm Air
Cold Air


\b
Air warmed by the evaporator
Heat released by the evaporator
Blower Air Heater Core
Compressor
Hot Gas Tank
Magnet Valve Refrigerant
Aaccumulator Tank
Condenserr Expansion Valve
MO-20
Air Conditioner System

A manual air conditioner is standard equipment on ENTRY grade models and an automatic
air conditioner on MID TECHNICAL and MID ELEGANT grade models.

The automatic air conditioner employs a left / right independent temperature control system.
Power Heater System

1CD-FTV engine models feature three power heater systems: PTC, hot-gas, \
and combustion.

The hot-gas heater was newly developed to enhance the heater performance\
of the diesel
engine.

The hot-gas heater features an orifice, magnetic valve, and hot-gas tank\
added to the air
conditioner components. Refrigerant raised to a high temperature and pressure by th\
e
compressor is guided to the evaporator and the heat is released.
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010B7±13
01±22±
INTRODUCTION HOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)
HOW TO PROCEED WITH TROUBLESHOOTING
HINT:
Carry out troubleshooting in accordance with the procedures on the follo\
wing page. Here, only the basic
procedures are shown. Details are provided in the Diagnostics Section, showing the most effective methods
for each circuit. Confirm the troubleshooting procedures first for the r\
elevant circuit before beginning trouble-
shooting of that circuit.
1 Vehicle brought to workshop
2 Customer problem analysis
(a) Ask the customer about the conditions and environment when the problem o\
ccurred.
3 Symptom confirmation and DTC (and freeze frame data) check
(a) Check the battery positive voltage. Voltage: 11 ± 14 V (Engine stopped)
(b) Visually check the wire harness, connectors and fuses for open and short,\
etc.
(c) Warm up the engine to the normal operating temperature.
(d) Confirm the problem symptoms and conditions, and check for DTCs accordin\
g to the related chart.
OK Go to step 5
NG
4 DTC chart
(a) Check the results obtained in step 3, then confirm the inspection procedures \
for the system or the part which should be checked using the DTC chart.
Go to step 6
5 Problem symptoms chart
(a) Check the results obtained in step 3, then confirm the inspection procedures \
for the system or the partwhich should be checked using the problem symptoms table.
6 Circuit inspection or parts inspection
(a) Confirm the circuit for the system or the part which should be checked u\
sing the problem symptoms
table or the results obtained in step 4.
7 Repair
(a) Repair the affected system or part in accordance with the instructions in step 6.
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±
INTRODUCTION TERMS
01±41
AVENSIS REPAIR MANUAL (RM1018E)Abbreviations Meaning
TFTToyota Free±Tronic
TISTotal Information System For Vehicle Development
T/MTransmission
TMCTOYOTA Motor Corporation
TMMKTOYOTA Motor Manufacturing Kentucky, Inc.
TRCTraction Control System
TURBOTurbocharge
TWCThree±Way Catalyst
U/DUnderdrive
U/SUndersize
VCVVacuum Control Valve
VENTVentilator
VINVehicle Identification Number
VPSVariable Power Steering
VSCVehicle Stability Control
VSVVacuum Switching Valve
VTVVacuum Transmitting Valve
VVT±iVariable Valve Timing±intelligent
w/With
WGNWagon
W/HWire Harness
w/oWithout
WU±TWCWarm Up Three±way Catalytic Converter
WU±OCWarm Up Oxidation Catalytic Converter
1stFirst
2ndSecond
2WDTwo Wheel Drive Vehicle (4 x 2)
3rdThird
4thFourth
4WDFour Wheel Drive Vehicle (4 x 4)
4WSFour Wheel Steering System
5thFifth
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01±44
±
INTRODUCTION TERMS
AVENSIS REPAIR MANUAL (RM1018E)
TCM
Transmission Control ModuleTransmission ECU, ECT ECU
TPThrottle PositionThrottle Position
TRTransmission Range±
TVVThermal Vacuum ValveBimetallic Vacuum Switching Valve (BVSV)
Thermostatic Vacuum Switching Valve (TVSV)
TWCThree±Way Catalytic Converter
Three±Way Catalytic (TWC)
Manifold Converter
CC
RO
TWC+OCThree±Way + Oxidation Catalytic ConverterCCR + CCo
VA FVolume Air FlowAir Flow Meter
VRVoltage RegulatorVoltage Regulator
VSSVehicle Speed SensorVehicle Speed Sensor
WOTWide Open ThrottleFull Throttle
WU±OCWarm Up Oxidation Catalytic Converter±
WU±TWCWarm Up Three±Way Catalytic Converter±
3GRThird Gear±
4GRFourth Gear±
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02±30
±
PREPARATION DRIVE SHAFT / PROPELLER SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
09610±20012Pitman Arm PullerREAR AXLE CARRIER SUB±ASSY
LH
09628±10011Ball Joint PullerREAR AXLE LH HUB BOLT
FRONT AXLE LH HUB BOLT
09628±62011Boll Joint PullerFRONT AXLE HUB SUB±ASSY LH
REAR AXLE CARRIER SUB±ASSY
LH
FRONT DRIVE SHAFT
09710±04081BaseFRONT DRIVE SHAFT
09718±00010Shoe Hold Down Spring DriverREAR AXLE CARRIER SUB±ASSY
LH
09726±40010Lower Control Shaft Bearing
ReplacerFRONT DRIVE SHAFT
09930±00010Drive Shaft Nut ChiselFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
09950±00020Bearing RemoverFRONT DRIVE SHAFT
09950±40011Puller B SetFRONT AXLE HUB SUB±ASSY LH
(09951±04020)Hanger 200FRONT AXLE HUB SUB±ASSY LH
(09952±04010)Slide ArmFRONT AXLE HUB SUB±ASSY LH
(09953±04030)Center Bolt 200FRONT AXLE HUB SUB±ASSY LH
(09954±04010)Arm 25FRONT AXLE HUB SUB±ASSY LH
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02±50
±
PREPARATION HEATER & AIR CONDITIONER
AVENSIS REPAIR MANUAL (RM1018E)
09870±00025A/C Quick Joint Puller No.2AIR CONDITIONING RADIATOR
ASSY
09950±50013Puller C SetAIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09951±05010)Hanger 150AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09952±05010)Slide ArmAIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09953±05020)Center Bolt 150AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
(09954±05021)Claw No.2AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
Recomended Tools
09040±00011Hexagon Wrench SetAIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
(09043±20050)Socket Hexagon Wrench 5AIR CONDITIONING RADIATOR
ASSY
(09043±20100)Socket Hexagon Wrench 10W/RECEIVER CONDENSER ASSY
09041±00030Torx Driver T30AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
09042±00010Torx Socket T30AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
09070±20010Moulding RemoverAIR CONDITIONING CONTROL
ASSY
AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
09216±00021Belt Tension GaugeV (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
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022L8±01
02±26
±
PREPARATION REAR SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION
PREPARATION
SST
09610±20012Pitman Arm PullerREAR SUSPENSION ARM ASSY
NO.1 LH
LOWER CONTROL ARM ASSY LH
09628±62011Boll Joint PullerREAR SUSPENSION ARM ASSY
NO.1 LH
09632±36010Steering Vane Pump Bearing
ReplacerREAR SUSPENSION ARM ASSY
NO.1 LH
09727±30021Coil Spring CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00010)Bolt SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00021)Arm SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00031)CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
09950±40011Puller B SetREAR SUSPENSION ARM ASSY
NO.1 LH
(09951±04010)Hanger 150REAR SUSPENSION ARM ASSY
NO.1 LH
(09952±04010)Slide ArmREAR SUSPENSION ARM ASSY
NO.1 LH
(09953±04030)Center Bolt 200REAR SUSPENSION ARM ASSY
NO.1 LH
(09954±04020)Arm 100REAR SUSPENSION ARM ASSY
NO.1 LH
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030KC±06
03±40
±
SERVICE SPECIFICATIONS DRIVE SHAFT / PROPELLER SHAFT / AXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
Front wheel set nut1031,05076
Rear wheel set nut1031,05076
Manual transaxle oil drain plug C50/C250:
E354/E357:39
49400
50029
36
Lower ball joint assy front x Suspension arm sub±assy lower No.18990866
Tie rod end sub±assy x Steering knuckle4950036
Flexible hose and speed sensor front x Shock absorber assy front1919414
Speed sensor front x Steering knuckle8.08271 in.
lbf
Front stabilizer link assy x Shock absorber assy front7475555
Front axle hub nut2162,200159
Disc brake dust cover front x Steering knuckle8.38573 in.
lbf
Lower ball joint assy front x Steering knuckle1031,05076
Front axle assy x Shock absorber assy front2202,243162
Front disc brake caliper assy x Steering knuckle1021,04075
Automatic transaxle fluid drain plug4950036
Drive shaft bearing case x Bearing bracket6465047
Rear axle hub & bearing assy x Rear axle carrier sub±assy5657141
Rear axle carrier sub±assy x Back plate assy1401,428103
Rear axle carrier sub±assy x Skid control sensor wire5.05144 in.
lbf
Rear disk brake caliper assy x Rear axle carrier sub±assy4747534
Rear axle carrier sub±assy x Upper control arm assy7475555
Rear axle carrier sub±assy x Lower control arm assy ball joint side:
member side:60
105612
1,07144
77
Rear axle carrier sub±assy x Rear suspension arm assy ball joint side: member side:105741,071 75577
55
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