2003 TOYOTA AVENSIS OIL PUMP

022K9±01
02±20
±
PREPARATION LUBRICATION
AVENSIS REPAIR MANUAL (RM1018E)
LUBRICATION
PREPARATION
SST
09023±12900Union Nut Wrench 19mmOIL PUMP ASSY(1AZ±FSE)
09032±00100Oil Pan Seal CutterOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
09213±54015Crankshaft Pulley Holding ToolOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(90105±08076)BoltOIL PUMP ASSY(1CD±FTV)
(91651±60855)BoltOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09223±46011Crankshaft Front Oil Seal
ReplacerOIL PUMP ASSY(1CD±FTV)
09228±06501Oil Filter WrenchOIL FILTER SUB±ASSY(1AZ±FE)
OIL FILTER SUB±ASSY(1AZ±FSE)
OIL FILTER
SUB±ASSY(1ZZ±FE/3ZZ±FE)
09228±10002Oil Filter WrenchOIL FILTER SUB±ASSY(1CD±FTV)
09249±63010Torque Wrench AdaptorOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09316±60011Transmission & Transfer Bearing
ReplacerOIL PUMP ASSY(1CD±FTV)
(09316±00011)Replacer PipeOIL PUMP ASSY(1CD±FTV)
(09316±00021)Replacer ºAºOIL PUMP ASSY(1CD±FTV)
http://vnx.su

±
PREPARATION LUBRICATION
02±21
AVENSIS REPAIR MANUAL (RM1018E)
09330±00021Companion Flange Holding ToolOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
09950±50013Puller C SetOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09951±05010)Hanger 150OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09952±05010)Slide ArmOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09953±05010)Center Bolt 100OIL PUMP ASSY(1CD±FTV)
(09953±05020)Center Bolt 150OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09954±05021)Claw No.2OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09954±05031)Claw No.3OIL PUMP ASSY(1CD±FTV)
09960±10010Variable Pin Wrench SetOIL PUMP ASSY(1CD±FTV)
(09962±01000)Variable Pin Wrench Arm AssyOIL PUMP ASSY(1CD±FTV)
(09963±01000)Pin 10OIL PUMP ASSY(1CD±FTV)
Recomended Tools
09216±00021Belt Tension GaugeOIL PUMP ASSY(1CD±FTV)
Equipment
Radiator cap tester
Torque wrench
Wooden block
http://vnx.su

02±22
±
PREPARATION LUBRICATION
AVENSIS REPAIR MANUAL (RM1018E)
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)OIL PUMP ASSY(1CD±FTV)
Lubricant
ItemCapacityClassification
Oil grade (gasoline engine)
±
API grade SJ ºEnergy±Conservingº, SL ºEnergy±
Conservingº multigrade engine oil or ILSAC multi-
grade engine oil
Oil grade (Diesel engine)±ACEA B1, API CF±4 or CF
(You may also use API CE or CD.)
Drain and refill (1ZZ±FE/3ZZ±FE) w/ oil filter change
w/o oil filter change
3.7 liters (3.9 US qts, 3.3 lmp. qts)
3.5 liters (3.7 US qts, 3.1 lmp. qts)±
Drain and refill (1AZ±FE/1AZ±FSE)
w/ oil filter change
w/o oil filter change
4.2 liters (4.4 US qts, 3.7 lmp. qts)
4.0 liters (4.2 US qts, 3.5 lmp. qts)±
Drain and refill (1CD±FTV)
w/ oil filter change
w/o oil filter change
5.9 liters (6.2 US qts, 5.2 lmp. qts)
5.3 liters (5.6 US qts, 4.7 lmp. qts)±
Dry fill (1ZZ±FE/3ZZ±FE)4.2 liters (4.4 US qts, 3.7 lmp. qts)±
Dry fill (1AZ±FE/1AZ±FSE)4.9 liters (5.2 US qts, 4.3 lmp. qts)±
Dry fill (1CD±FTV)6.7 liters (7.1 US qts, 5.9 lmp. qts)±
http://vnx.su

022L8±01
02±26
±
PREPARATION REAR SUSPENSION
AVENSIS REPAIR MANUAL (RM1018E)
REAR SUSPENSION
PREPARATION
SST
09610±20012Pitman Arm PullerREAR SUSPENSION ARM ASSY
NO.1 LH
LOWER CONTROL ARM ASSY LH
09628±62011Boll Joint PullerREAR SUSPENSION ARM ASSY
NO.1 LH
09632±36010Steering Vane Pump Bearing
ReplacerREAR SUSPENSION ARM ASSY
NO.1 LH
09727±30021Coil Spring CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00010)Bolt SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00021)Arm SetREAR SHOCK ABSORBER WITH
COIL SPRING
(09727±00031)CompressorREAR SHOCK ABSORBER WITH
COIL SPRING
09950±40011Puller B SetREAR SUSPENSION ARM ASSY
NO.1 LH
(09951±04010)Hanger 150REAR SUSPENSION ARM ASSY
NO.1 LH
(09952±04010)Slide ArmREAR SUSPENSION ARM ASSY
NO.1 LH
(09953±04030)Center Bolt 200REAR SUSPENSION ARM ASSY
NO.1 LH
(09954±04020)Arm 100REAR SUSPENSION ARM ASSY
NO.1 LH
http://vnx.su

031DZ±02
03±6
±
SERVICE SPECIFICATIONS ENGINE CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
1ZZ±FE/3ZZ±FE:
Part TightenedN
mkgf
cmft
lbf
Throttle position sensor x Throttle body assy2.02018 in.
lbf
ISC valve x Throttle body assy3.73833 in.
lbf
Accelerator control cable bracket x Throttle body assy1313310
Throttle body assy x Intake manifold3030622
Throttle body bracket x Cylinder block sub±assy (1ZZ±FE)3030622
Manifold stay No. 2 x Throttle body assy (M/T)1313310
Accelerator control cable assy x Accelerator control cable bracket131299
Air cleaner hose No. 1 x Throttle body assy1.51513 in.
lbf
Cylinder head cover No. 2 x Cylinder head cover sub±assy7.07162 in.
lbf
Knock sensor x Cylinder block sub±assy2020415
1AZ±FE:
Part TightenedN
mkgf
cmft
lbf
Throttle body assy x Intake manifold3030622
Accelerator control cable assy x Throttle body assy131299
Engine cover sub±assy No. 1 x Cylinder head cover sub±assy7.07162 in.
lbf
Knock sensor x Cylinder block sub±assy2020415
Intake manifold x Cylinder head sub±assy3030622
Variable resister x Body (Leaded gasoline (Steering position LHD))5.05144 in.
lbf
1AZ±FSE:
Part TightenedN
mkgf
cmft
lbf
Throttle body assy x Intake manifold9.09280 in.
lbf
Throttle body bracket x Throttle body assy2121015
Throttle body bracket x Cylinder head sub±assy2121015
Ground terminal x Throttle body bracket8.48674 in.
lbf
Wire harness protector x Throttle body bracket8.48674 in.
lbf
Air cleaner hose No. 1 x Throttle body assy1.51513 in.
lbf
Engine cover sub±assy No. 1 x Cylinder head cover sub±assy7.07162 in.
lbf
Accelerator pedal x Body5.45548 in.
lbf
Knock control sensor x Cylinder block2020415
Engine cover bracket x Cylinder head3838828
1CD±FTV:
Part TightenedN
mkgf
cmft
lbf
Intake shutter assy x Intake air connector2121415
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.
lbf
Engine cover No. 1 x Intake manifold8.08271 in.
lbf
Air tube No. 2 x Transmission2525518
Air tube No. 1 x Air tube No. 22525518
Camshaft position sensor x Camshaft oil seal retainer8.89079 in.
lbf
Return tube sub±assy x Engine hanger No. 19.09280 in.
lbf
Crankshaft position sensor x Oil pump assy8.89079 in.
lbf
ECM x Body5.55649 in.
lbf
http://vnx.su

±
SERVICE SPECIFICATIONSENGINE MECHANICAL
03±17
AVENSIS REPAIR MANUAL (RM1018E) Part Tightenedft
lbf
kgf
cm
N
m
Engine mounting bracket x No, 2 RH x Transverse engine
engine mounting insulatorA
B
52
113530
1,15238
83
Clutch release cylinder x manual transaxleBolt A
Bolt B
Bolt C12
9.0
5.0122 92
5189
80 in.
lbf
44 in.
lbf
Vane pump assy x Timing chain cover4343931
Front suspension arm sub±assy lower No. 1 x Lower ball joint1271,29694
Front stabilizer link assy x Front suspension7475555
Floor panel brace front x Floor3030622
Engine service cover bracket RH x Body w/o Air conditioning
RHD (w/ Air conditioning) steering position type
9.0
9.092
9280 in.
lbf
80 in.
lbf
Cooler bracket x BodyLHD (w/ Air conditioning) steering position type9.09280 in.
lbf
Oil reservoir bracket No. 1 x Body8.08271 in.
lbf
Return tube sub±assy x Frame8.08271 in.
lbf
Radiator reserve tank x sub±assy x body5.05144 in.
lbf
Compressor and magnetic clutch x Cylinder blockw/ Air conditioning2525518
Radiator relay block x Frame5.05144 in.
lbf
Engine cover No. 1 x Cylinder head cover7.07162 in.
lbf
Air cleaner assy x Body5.05144 in.
lbf
Cylinder head x Cylinder block1st
2nd79
Turn 90
806
Turn 90
58
Turn 90

Camshaft timing control valve assy x Cylinder head9.09280 in.
lbf
Camshaft timing gear assy x Camshaft5455140
Camshaft timing sprocket x Camshaft5455140
Camshaft bearing cap No. 1 x Cylinder head3030122
Camshaft bearing cap No. 2 x Cylinder head3030122
Camshaft bearing cap No. 3 x Cylinder head9.09280 in.
lbf
Chain tensioner assy No. 1 x Timing chain cover9.09280 in.
lbf
Chain tensioner plate x Stiffening crankcase assy121229
Oil pump drive sprocket x Oil pump3030122
Chain vibration damper No. 1 x Cylinder head9.09280 in.
lbf
Chain vibration damper No. 1 x Cylinder block9.09280 in.
lbf
Timing chain guide x Cylinder block9.09280 in.
lbf
Chain tensioner slipper x Cylinder block1919414
Timing chain cover (See page 14±139)Bolt A Bolt B
Bolt C Nut9.021
43
9.092
214
438 9280 in.
lbf
15
32
80 in.
lbf
Oil pan x Stiffening crankcase assy9.09280 in.
lbf
Oil pan drain plug x Oil pan2525518
Crankshaft pulley x Crankshaft1701,733125
Cylinder head cover x Cylinder head Bolt A
Bolt B
Bolt C11
14
2111 2
143
2148.0 10
15
1AZ±FSE:
Part TightenedN
mkgf
cmft
lbf
Front wheel RH1031,05076
Drain plug (M/T)4950036
Engine hanger No.1 x Cylinder head3838728
Engine hanger No.2 x Cylinder head3838728
Engine coolant temperature sensor x Cylinder head2020815
http://vnx.su

03±18
±
SERVICE SPECIFICATIONS ENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E) Part Tightened
ft
lbf
kgf
cm
N
m
Knock sensor x Cylinder block2020815
Engine oil pressure switch assy x Cylinder head1515311
Water by±pass pipe No.1 x Cylinder block9.09280 in.
lbf
Drive shaft bearing bracket x Cylinder block5455140
Oil level gauge guide x Cylinder block9.09280 in.
lbf
V±ribbed belt tensioner assy x Timing chain cover6060744
Ignition coil assy x Cylinder head9.09280 in.
lbf
Water inlet x Cylinder block9.09280 in.
lbf
Exhaust manifold converter x Cylinder head3737827
Exhaust manifold stay x Exhaust manifold converter4444932
Manifold converter insulator No. 1 x Exhaust manifold converter121229
Surge tank stay No. 1 x Intake manifold2121015
Intake manifold x Cylinder head3030622
Throttle Body bracket x Throttle body2121015
Fly wheel (M/T) x Crank shaft1301,32796
Drive plate & ring gear (A/T) x Crankshaft981,00072
Transverse engine engine mounting bracket front x Transverse engine en-
gine mounting insulator front8788764
Transverse engine engine mounting bracket rear x Transverse engine engine
mounting insulator rear8788764
Front suspension cross member sub±assy front x Body Front
Rear45
133459
1,35633
98
Front suspension brace RH x Frame Bolt A
Bolt B133 801,356 81698
59
Front suspension brace LH x Frame Bolt A
Bolt B133
801,356 81698
59
Transverse engine engine mounting insulator LH x Engine mounting bracket
LH8788764
Transverse engine engine mounting insulator RH x Engine mounting bracket
RH5253038
Engine mounting bracket x No, 2 RH x Transverse engine
engine mounting insulator A B
52
11 3530
1,15238
83
Clutch release cylinder x manual transaxle Bolt A
Bolt B
Bolt C12
9.0
5.0122 92
5189
80 in.
lbf
44 in.
lbf
Vane pump assy x Timing chain cover4343931
Front suspension arm sub±assy lower No. 1 x Lower ball joint1271,29694
Front stabilizer link assy x Front suspension7475555
Floor panel brace front x Floor3030622
Engine service cover bracket RH x Body RHD steering position type9.09280 in.
lbf
Cooler bracket x Body LHD steering position type9.09280 in.
lbf
Oil reservoir bracket No. 1 x Body8.08271 in.
lbf
Return tube sub±assy x Frame8.08271 in.
lbf
Radiator reserve tank x sub±assy x body5.05144 in.
lbf
Compressor and magnetic clutch x Cylinder block2525518
Radiator relay block x Frame5.05144 in.
lbf
Engine cover No. 1 x Cylinder head cover7.07162 in.
lbf
Air cleaner assy x Body5.05144 in.
lbf
Cylinder head x Cylinder block 1st
2nd79
Turn 90
806
Turn 90
58
Turn 90

Camshaft timing control valve assy x Cylinder head9.09280 in.
lbf
Camshaft timing gear assy x Camshaft5455140
http://vnx.su

±
SERVICE SPECIFICATIONSENGINE MECHANICAL
03±19
AVENSIS REPAIR MANUAL (RM1018E) Part Tightenedft
lbf
kgf
cm
N
m
Camshaft timing sprocket x Camshaft5455140
Camshaft bearing cap No. 1 x Cylinder head3030122
Camshaft bearing cap No. 2 x Cylinder head3030122
Camshaft bearing cap No. 3 x Cylinder head9.09280 in.
lbf
Chain tensioner assy No. 1 x Timing chain cover9.09280 in.
lbf
Chain tensioner plate x Stiffening crankcase assy121229
Oil pump drive sprocket x Oil pump3030122
Chain vibration damper No. 1 x Cylinder head9.09280 in.
lbf
Chain vibration damper No. 1 x Cylinder block9.09280 in.
lbf
Timing chain guide x Cylinder block9.09280 in.
lbf
Chain tensioner slipper x Cylinder block1919414
Timing chain cover (See page 14±222)Bolt A
Bolt B
Bolt C Nut9.021
43
9.092
214
438 9280 in.
lbf
15
32
80 in.
lbf
Oil pan x Stiffening crankcase assy9.09280 in.
lbf
Oil pan drain plug x Oil pan2525518
Crankshaft pulley x Crankshaft1701,733125
Cylinder head cover x Cylinder head Bolt A
Bolt B
Bolt C11
14
2111 2
143
2148.0 10
15
1CD±FTV:
Part TightenedN
mkgf
cmft
lbf
Idle pulley set nut3839028
Air tube No. 1 x Air tube No. 22525518
Air tube No. 1 x Intake air connector2525518
Air tube No. 1 x Cylinder head sub±assy2525518
Air tube No. 1 x Engine mounting bracket FR2525518
Engine cover No. 1 x Cylinder head cover sub±assy8.08271 in.
lbf
Engine cover No. 1 x Intake manifold8.08271 in.
lbf
Front wheel1031,05076
Drain plug (Manual transaxle)4950036
Engine hanger No.1 x Cylinder head3737727
Engine hanger No.2 x Cylinder head3737727
Engine hanger No. 1 UPR x Engine hanger No. 13737727
Engine coolant temperature sensor x Cylinder head2020415
Crankshaft position sensor x Oil pump assy8.89078 in.
lbf
Camshaft position sensor x Camshaft oil seal retainer8.89078 in.
lbf
Fuel filler to injection pump fuel pipe x Cylinder block M6 and Nut
M88.82190
20978 in.
lbf
15
Oil cooler pipe x Cylinder block5960043
Compressor mounting bracket x Cylinder block4242831
Injection pump x Water pump2121415
Oil level gage guide x Cylinder block1818413
Timing belt No.3 cover x Cylinder head7.47565 in.
lbf
Intake manifold x Cylinder head2121415
Wiring harness clamp bracket x Intake manifold3.9 to 6.940 to 7035 to 61 in.
lbf
Power steering idle pulley bracket x Cylinder head Bolt A
Bolt B72
39734
39853
29
Intake manifold insulator No. 1 x Intake manifold5.05144 in.
lbf
http://vnx.su