02±14
±
PREPARATION ENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
(09962±01000)Variable Pin Wrench Arm AssyTIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
(09963±01000)Pin 10TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
09992±00025Cylinder Compression Check Gauge
SetENGINE(1CD±FTV)
(09992±00121)No. 4 AttachmentENGINE(1CD±FTV)
(09992±00211)Gauge AssyENGINE(1CD±FTV)
09992±00242Turbocharger Pressure GaugeVALVE CLEARANCE(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
09992±00500Compression Gauge AttachmentENGINE(1AZ±FE)
ENGINE(1AZ±FSE)
ENGINE(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
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02±16
±
PREPARATION ENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
Vernier calipers
Tire pressure gauge
Alignment tester
Toe±in gauge
OBD II scan tool
Deep socket wrench 24 mm
Slide calipers
Sand paper (#400)
Wooden block
Chain block
Spark plug cleaner
Angle gauge
Universal engine lifter
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)VALVE CLEARANCE(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
VALVE CLEARANCE(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
VALVE CLEARANCE(1CD±FTV)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
VA LV E
CLEARANCE(1ZZ±FE/3ZZ±FE)
CHAIN
SUB±ASSY(1ZZ±FE/3ZZ±FE)
CAMSHAFT(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
08833±00070ºAdhesive 1324,º
THREE BOND 1324 or equivalentPARTIAL ENGINE ASSY(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
ENGINE REAR OIL
SEAL(1ZZ±FE/3ZZ±FE)
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022KF±01
±
PREPARATION FRONT SUSPENSION
02±25
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION
PREPARATION
SST
09628±62011Boll Joint PullerLOWER BALL JOINT ASSY FRONT
LH
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
09727±30021Coil Spring CompressorFRONT SHOCK ABSORBER WITH
COIL SPRING
09729±22031Front Spring Upper Seat HolderFRONT SHOCK ABSORBER WITH
COIL SPRING
09930±00010Drive Shaft Nut ChiselLOWER BALL JOINT ASSY FRONT
LH
Recomended Tools
09011±12301Socket Wrench 30 mmLOWER BALL JOINT ASSY FRONT
LH
09040±00011Hexagon Wrench SetFRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
(09043±20060)Socket Hexagon Wrench 6FRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
Equipment
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Alignment tester
Toe±in gauge
Angle gauge
Camber±caster±kingpin gauge
Engine Sling Device
Drill
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±
PREPARATION REAR SUSPENSION
02±27
AVENSIS REPAIR MANUAL (RM1018E)
(09955±04051)Claw No.5REAR SUSPENSION ARM ASSY
NO.1 LH
(09957±04010)AttachmentREAR SUSPENSION ARM ASSY
NO.1 LH
(09958±04011)HolderREAR SUSPENSION ARM ASSY
NO.1 LH
Recomended Tools
09040±00011Hexagon Wrench SetREAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(09043±20050)Socket Hexagon Wrench 5REAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(09043±20060)Socket Hexagon Wrench 6REAR SHOCK ABSORBER WITH
COIL SPRING
Equipment
Torque wrench
Dial indicator with magnetic base
Wheel balancer
Tire pressure gauge
Alignment tester
Toe±in gauge
Camber±caster±kingpin gauge
Drill
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030A9±10
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
03±45
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
U341E (RHD)
Line pressure (Wheel locked)
Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7 0.5 mm (0.106 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U341E (LHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7 0.5 mm (0.106 0.020 in.)
0 0.5 mm (0 0.020 in.)
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03±46
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
119 ± 127 km/h (74 ± 79 mph)
70 ± 74 km/h (43 ± 46 mph)
9 ± 12 km/h (6 ± 7 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
9 ± 12 km/h (6 ± 7 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 104 km/h (60 ± 65 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 104 km/h (60 ± 65 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U241E (1AZ±FSE) (RHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgf cm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgf cm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgf cm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgf cm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
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±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
03±47
AVENSIS REPAIR MANUAL (RM1018E)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
U241E (1AZ±FSE) (LHD)
Line pressure (Wheel locked)
Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
382 ± 422 kPa (3.9 ± 4.3 kgf cm2, 55 ± 61 psi)
647 ± 760 kPa (6.6 ± 7.8 kgf cm2, 94 ± 111 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgf cm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgf cm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
119 ± 133 km/h (74 ± 82 mph)
69 ± 77 km/h (43 ± 48 mph)
8 ± 14 km/h (5 ± 9 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 14 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
8 ± 14 km/h (5 ± 9 mph)
50 ± 57 km/h (31 ± 35 mph)
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03±48
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 103 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 14 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
U241E (1AZ±FE) (RHD)
Line pressure (Wheel locked)
Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgf cm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgf cm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgf cm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgf cm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
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