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CHARGING SYSTEM SC-35
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Revision: 2006 July 2007 FX35/FX45
ALTERNATOR PULLEY INSPECTION
Perform the following.
Make sure that alternator pulley does not rattle.
Make sure that alternator pulley nut is tight.
INSTALLATION
Installation is the reverse order of removal.
Install alternator, and check tension of belt. Refer to EM-174, "Checking Drive Belts" .
CAUTION:
Be sure to tighten “B” terminal nut carefully.
Removal and Installation (VQ35DE Engine Models)NKS004OT
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove engine front undercover, using power tools.
3. Remove alternator and power steering oil pump belt. Refer to EM-16, "
Removal and Installation" .
4. Disconnect alternator connector.
5. Remove “B” terminal nut.
6. Remove harness clip and water hose bracket from alternator. Alternator pulley nut:
: 73.5 N·m (7.5 kg-m, 54 ft-lb)
1. B terminal nut 2. B terminal harness 3. Alternator connector
4. Alternator mounting bolt 5. Alternator stay mounting bolt 6. Alternator stay
7. Alternator
: N·m (kg-m, ft-lb) : Engine front
PKIB8815E
PKIA2358E
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SC-36
CHARGING SYSTEM
Revision: 2006 July 2007 FX35/FX45
7. Remove oil pressure switch harness clip from alternator stay.
(2WD)
8. Disconnect oil pressure switch connector. (2WD)
9. Remove alternator stay mounting bolts and alternator stay, using power tools.
10. Remove alternator mounting bolt, using power tools.
11. Remove alternator assembly downward from the vehicle.
ALTERNATOR PULLEY INSPECTION
Perform the following.
Make sure that alternator pulley does not rattle.
Make sure that alternator pulley nut is tight.
INSTALLATION
Installation is the reverse order of removal.
Install alternator, and check tension of belt. Refer to EM-15, "Checking Drive Belts" .
CAUTION:
Be sure to tighten “B” terminal nut carefully.
PKIA1923E
Alternator pulley nut:
: 118 N·m (12.0 kg-m, 87 ft-lb)
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CHARGING SYSTEM SC-37
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Revision: 2006 July 2007 FX35/FX45
Disassembly and AssemblyNKS002UZ
VK45DE ENGINE MODELS (LR1110-716V)
1. Stator assembly 2. Slip ring 3. Rotor assembly
4. Retainer 5. Front bearing 6. Front bracket assembly
7. Pulley 8. Pulley nut 9. Fun guide
10. Double labyrinth seal 11. IC voltage regulator assembly 12. Diode assembly
13. Rear bracket assembly 14. Bush 15. B terminal nut
16. Through-bolt and nut
PKID0691E
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SC-38
CHARGING SYSTEM
Revision: 2006 July 2007 FX35/FX45
VQ35DE ENGINE MODELS (A3TG0191)
1. Rear bearing 2. Rotor assembly 3. Retainer
4. Front bearing 5. Through-bolt 6. Front bracket assembly
7. Pulley 8. Pulley nut 9. Stator assembly
10. IC voltage regulator assembly 11. Diode assembly 12. Rear bracket assembly
13. Bush 14. B terminal nut : Always replace after every disas- sembly
PKID0692E
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SERVICE DATA AND SPECIFICATIONS (SDS) SC-39
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Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryNKS002V0
StarterNKS002V1
AlternatorNKS002V2
Type 110D26L
Capacity V - AH 12 - 75
Cold cranking current (For reference value) A 720
Applied model VK45DE VQ35DE (2WD) VQ35DE (AWD)
Type M002T85075 S114-880 S114-881
MITSUBISHI make HITACHI make Reduction gear type
System voltage V 12
No-load Terminal voltage V 11
Current A Less than 145 Less than 90
Revolution rpm More than 3,300 More than 2,880
Minimum diameter of commutator mm (in) 31.4 (1.236) 28.0 (1.102)
Minimum length of brush mm (in) 11.0 (0.433) 10.5 (0.413)
Brush spring tension N (kg, lb) 26.7 - 36.1
(2.72 - 3.68, 6.80 - 8.12) 16.2 (1.65, 3.6)
Clearance between bearing metal and armature shaft mm (in) Less than 0.2 (0.008)
Clearance between pinion front edge and pinion stopper mm (in) 0.5 - 2.0
(0.020 - 0.079) 0.3 - 2.5 (0.012 - 0.098)
Applied model VK45DE VQ35DE
Ty p e LR1110 - 716V A3TG0191
HITACHI make MITSUBISHI make
Nominal rating V - A 12 - 110
Ground polarity Negative
Minimum revolution under no-load (When 13.5 V is applied) rpm Less than 1,100 Less than 1,000
Hot output current (When 13.5 V is applied) A/rpm More than 70/1,800
More than 91/2,500
More than 110/5,000 More than 37/1,300
More than 92/2,500
More than 103/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) More than 6.00 (0.236) More than 5.00 (0.197)
Brush spring pressure N (g, oz) 1.00 - 3.43
(102 - 350, 3.60 - 12.34) 4.8 - 6.0
(490 - 612, 17.28 - 21.60)
Slip ring minimum outer diameter mm (in) More than 26.0 (1.024) More than 22.1 (0.870)
Rotor (Field coil) resistance Ω2.31 1.7 - 2.1
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SC-40
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
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SE-1
SEAT
I BODY
CONTENTS
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SECTION
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Revision: 2006 July 2007 FX35/FX45
SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Service Notice ..................................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
AUTOMATIC DRIVE POSITIONER ....................... ....11
System Description ............................................. .... 11
MANUAL OPERATION .................................... .... 11
AUTOMATIC OPERATION .............................. .... 11
MEMORY STORING AND KEYFOB INTER-
LOCK STORING .............................................. ... 12
MEMORY SWITCH OPERATION .................... ... 13
ENTRY OPERATION ....................................... ... 13
EXITING OPERATION ..................................... ... 13
KEYFOB INTERLOCK OPERATION ............... ... 14
FAIL- SAFE MODE .......................................... ... 14
CANCEL OF FAIL-SAFE MODE ...................... ... 14
Component Parts and Harness Connector Location ... 15
CAN Communication System Description ........... ... 16 CAN Communication Unit ....................................
... 16
Schematic ............................................................ ... 17
Wiring Diagram — AUT/DP — ............................ ... 19
Terminals and Reference Values for BCM ........... ... 31
Terminals and Reference Values for Automatic
Drive Positioner Control Unit ............................... ... 31
Terminals and Reference Values for Driver Seat
Control Unit .......................................................... ... 33
Work Flow ............................................................ ... 36
Preliminary Check ............................................... ... 36
SETTING CHANGE FUNCTION ...................... ... 36
CHECK POWER SUPPLY AND GROUND ...... ... 37
CONSULT-II Function (AUTO DRIVE POS.) ....... ... 39
CONSULT-II START PROCEDURE ................. ... 39
SELF-DIAGNOSIS RESULTS .......................... ... 39
DATA MONITOR .............................................. ... 40
ACTIVE TEST .................................................. ... 41
Check CAN Communication System ................... ... 42
Symptom Chart .................................................... ... 42
Check Sliding Motor Circuit ................................. ... 43
Check Reclining Motor Circuit ............................. ... 45
Check Front Lifting Motor Circuit ......................... ... 46
Check Rear Lifting Motor Circuit .......................... ... 47
Check Telescopic Motor Circuit ........................... ... 49
Check Tilt Motor Circuit ....................................... ... 50
Check Driver Side Mirror Motor Circuit ................ ... 51
Check Passenger Side Mirror Motor Circuit ........ ... 53
Check Sliding Sensor Circuit ............................... ... 55
Check Reclining Sensor Circuit ........................... ... 56
Check Front Lifting Sensor Circuit ....................... ... 57
Check Rear Lifting Sensor Circuit ....................... ... 58
Check Telescopic Sensor Circuit ......................... ... 59
Check Tilt Sensor Circuit ..................................... ... 60
Check Driver Side Mirror Sensor Circuit .............. ... 61
Check Passenger Side Mirror Sensor Circuit ...... ... 62
Check Steering and Door Mirror Sensor Power Sup-
ply and Ground Circuit ......................................... ... 64
Check Front Door Switch (Driver Side) Circuit .... ... 65
Check Sliding Switch Circuit ................................ ... 67
Check Reclining Switch Circuit ............................ ... 68
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SE-2Revision: 2006 July 2007 FX35/FX45
Check Front Lifting Switch Circuit ........................
... 70
Check Rear Lifting Switch Circuit ........................ ... 71
Check Power Seat Switch Ground Circuit ........... ... 72
Check Telescopic Switch Circuit .......................... ... 73
Check Tilt Switch Circuit ...................................... ... 75
Check Door Mirror Remote Control Switch
(Changeover Switch) Circuit ................................ ... 77
Check Door Mirror Remote Control Switch (Mirror
Switch) Circuit ...................................................... ... 79
Check A/T Device (Park Position Switch) Circuit . ... 81
Check Key Switch Circuit (With Intelligent Key) .. ... 82
Check Key Switch Circuit (Without Intelligent Key) ... 84
Check Seat Memory Switch Circuit ..................... ... 85
Check Seat Memory Indicator Lamp Circuit ........ ... 87
Check UART Communication Line Circuit ........... ... 88
Check Lumbar Support Circuit ............................ ... 90
POWER SEAT ........................................................ ... 92
Wiring Diagram — SEAT — ................................. ... 92
HEATED SEAT ....................................................... ... 94
Description ........................................................... ... 94
Wiring Diagram — HSEAT — .............................. ... 95 FRONT SEAT .........................................................
... 97
Removal and Installation ...................................... ... 97
REMOVAL ......................................................... ... 99
INSTALLATION ................................................. .101
REMOVAL OF SEATBACK TRIM AND PAD .... .101
INSTALLATION OF SEATBACK TRIM AND PAD .102
REMOVAL OF SEAT CUSHION TRIM AND PAD .102
INSTALLATION OF SEAT CUSHION TRIM AND
PAD ................................................................... .103
REAR SEAT ............................................................ .104
Removal and Installation ...................................... .104
REMOVAL ......................................................... .105
INSTALLATION ................................................. .105
REMOVAL OF SEAT CUSHION TRIM AND PAD .106
INSTALLATION OF SEAT CUSHION TRIM AND
PAD ................................................................... .106
REMOVAL OF SEATBACK TRIM AND PAD .... .106
INSTALLATION OF SEATBACK TRIM AND PAD .107
REMOVAL OF REMOTE CONTROL LEVER ... .107
INSTALLATION OF REMOTE CONTROL
LEVER .............................................................. .107