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DISASSEMBLY AT-301
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Revision: 2006 July 2007 FX35/FX45
35. Straighten terminal clip to free revolution sensor harness.
36. Remove bolts A, B and C from control valve with TCM.
: Front
37. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
38. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
39. Remove bracket from A/T fluid temperature sensor 2.
SCIA7526E
Bolt symbol Length mm (in) Number of bolts A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8077E
SCIA5260E
SCIA5301E
SCIA5264E
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AT-302
DISASSEMBLY
Revision: 2006 July 2007 FX35/FX45
40. Remove O-ring from A/T assembly harness connector.
41. Disconnect TCM connectors. CAUTION:
Be careful not to damage connectors.
42. Remove A/T assembly harness connector from control valve with TCM using a flat-bladed screwdriver.
43. Disconnect TCM connector and park/neutral position switch connector.
CAUTION:
Be careful not to damage connectors.
44. Remove rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
a. 2WD models
SCIA5155E
SCIA5447E
SCIA5448E
SCIA5449E
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DISASSEMBLY AT-303
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i. Remove tightening bolts for rear extension assembly and trans-
mission case.
ii. Tap rear extension assembly with soft hammer.
iii. Remove rear extension assembly from transmission case. (With needle bearing.)
b. AWD models
i. Remove tightening bolts (1) for adapter case assembly and transmission case. [With bracket (2) .]
: Bolt (10)
Self-sealing bolts (3)
SCIA6941E
SCIA5028E
SCIA5029E
SCIA7210E
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AT-304
DISASSEMBLY
Revision: 2006 July 2007 FX35/FX45
ii. Tap adapter case assembly with soft hammer.
iii. Remove adapter case assembly from transmission case. (With
needle bearing)
iv. Remove gasket from transmission case.
45. Remove bearing race from output shaft.
46. Remove output shaft from transmission case by rotating left/ right.
SCIA5201E
SCIA5186E
SCIA5231E
SCIA5245E
SCIA5030E
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DISASSEMBLY AT-305
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Revision: 2006 July 2007 FX35/FX45
47. Remove parking gear from output shaft.
48. Remove seal rings from output shaft.
49. Remove needle bearing from transmission case.
50. Remove revolution sensor from transmission case. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
51. Remove reverse brake snap ring (fixing plate) using 2 flat- bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using another
screwdriver.
52. Remove reverse brake retaining plate from transmission case.
Check facing for burns, cracks or damage. If necessary,
replace the plate.
SCIA5247E
SCIA5209E
SCIA5031E
SCIA2320E
SCIA5032E
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AT-306
DISASSEMBLY
Revision: 2006 July 2007 FX35/FX45
53. Remove N-spring from transmission case.
54. Remove reverse brake drive plates, driven plates and dish plate from transmission case.
Check facing for burns, cracks or damage. If necessary,
replace the plate.
55. Remove snap ring (fixing spring retainer) using a flat-bladed screwdriver.
56. Remove spring retainer and return spring from transmission case.
57. Remove seal rings from drum support.
SCIA5214E
SCIA2322E
SCIA2323E
SCIA2324E
SCIA3333E
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DISASSEMBLY AT-307
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58. Remove needle bearing from drum support edge surface.
59. Remove reverse brake piston from transmission case with com- pressed air. Refer to AT- 2 8 8 , "
Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
60. Remove D-rings from reverse brake piston.
61. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to knock out retaining pin.
SCIA2796E
SCIA5047E
SCIA5340E
SCIA2328E
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AT-308
DISASSEMBLY
Revision: 2006 July 2007 FX35/FX45
62. Remove manual shaft retaining pin with pair of nippers.
63. Remove manual plate (with parking rod) from manual shaft.
64. Remove parking rod from manual plate.
65. Remove manual shaft from transmission case.
66. Remove manual shaft oil seals using a flat-bladed screwdriver. CAUTION:
Be careful not to scratch transmission case.
SCIA2329E
SCIA5715E
SCIA5220E
SCIA5716E
SCIA2331E