Page 88 of 4366

AT-4Revision: 2006 July 2007 FX35/FX45
A/T Does Not Shift: 5th Gear
→ 4th Gear ........... .219
A/T Does Not Shift: 4th Gear → 3rd Gear ........... .221
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... .223
A/T Does Not Shift: 2nd Gear → 1st Gear ........... .225
Vehicle Does Not Decelerate by Engine Brake ... .227
SHIFT CONTROL SYSTEM ................................... .229
Control Device Removal and Installation ............. .229
Control Rod Removal and Installation ................. .230
Adjustment of A/T Position .................................. .231
Checking of A/T Position ..................................... .231
A/T SHIFT LOCK SYSTEM .................................... .232
Description ........................................................... .232
Shift Lock System Electrical Parts Location ........ .232
Wiring Diagram — AT — SHIFT .......................... .233
Diagnostic Procedure .......................................... .234
KEY INTERLOCK CABLE ..................................... .236
Components ........................................................ .236
Removal and Installation ..................................... .237
ON-VEHICLE SERVICE ......................................... .239
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .239
Parking Components (2WD Models Only) ........... .250
Rear Oil Seal ....................................................... .258
Revolution Sensor Components (2WD Models
Only) .................................................................... .259
AIR BREATHER HOSE .......................................... .264
Removal and Installation ..................................... .264
TRANSMISSION ASSEMBLY ............................... .266
Removal and Installation (2WD Models) ............. .266
Removal and Installation (AWD Models) ............. .269 OVERHAUL ............................................................
.274
Components ......................................................... .274
Oil Channel .......................................................... .288
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .291
DISASSEMBLY ...................................................... .294
Disassembly ......................................................... .294
REPAIR FOR COMPONENT PARTS ..................... .312
Oil Pump .............................................................. .312
Front Sun Gear, 3rd One-way Clutch ................... .315
Front Carrier, Input Clutch, Rear Internal Gear .... .317
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .323
High and Low Reverse Clutch ............................. .329
Direct Clutch ........................................................ .332
ASSEMBLY ............................................................ .335
Assembly (1) ........................................................ .335
Adjustment ........................................................... .349
Assembly (2) ........................................................ .352
SERVICE DATA AND SPECIFICATIONS (SDS) ... .359
General Specifications ......................................... .359
Vehicle Speed at Which Gear Shifting Occurs ..... .359
Vehicle Speed at Which Lock-up Occurs/Releases .360
Stall Speed ........................................................... .360
Line Pressure ....................................................... .360
A/T Fluid Temperature Sensor ............................. .360
Turbine Revolution Sensor ................................... .361
Vehicle Speed Sensor A/T (Revolution Sensor) .. .361
Reverse Brake ..................................................... .361
Total End Play ...................................................... .361
Page 131 of 4366
TROUBLE DIAGNOSIS AT-47
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
Work Flow Chart
DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
WHAT ..... Vehicle and A/T model
WHEN ..... Date, Frequencies
*1.AT- 4 7*2.AT- 4 8*3. AT- 4 4
*4.AT- 5 3*5.AT- 5 3, AT- 5 4*6. AT- 5 6
*7.AT- 9 0*8.AT- 4 0*9. AT- 4 4
*10.AT-104*11.AT- 1 7 7*12. AT- 1 8 6
*13.AT- 6 4*14.AT- 4 1*15. AT- 1 0 4
*16.AT-177*17. EC-54 (for VQ35DE) or
EC-716
(for VK45DE)
SCIA7037E
Page 314 of 4366

AT-230
SHIFT CONTROL SYSTEM
Revision: 2006 July 2007 FX35/FX45
REMOVAL
CAUTION:
Make sure that parking brake is applied before removal/installation.
1. Disconnect lower lever of control device and control rod.
2. Remove knob cover (1) below selector lever downward.
3. Pull lock pin (2) out of selector lever knob (3).
4. Remove selector lever knob (3).
5. Remove A/T console finisher. Refer to IP-10, "
Component Parts
Drawing" .
6. Remove center console. Refer to IP-10, "
Component Parts
Drawing" .
7. Remove rear ventilator duct 2. Refer to ATC-133, "
Removal and
Installation" .
8. Remove key interlock cable (1) from control device. Refer to AT-
237, "Removal and Installation" .
9. Disconnect A/T device harness connector (2).
10. Remove control device assembly.
INSTALLATION
Install in reverse order of removal. Be careful of the following:
After installation is completed, adjust and check A/T position. Refer to AT- 2 3 1 , "Adjustment of A/T Posi-
tion" and AT- 2 3 1 , "Checking of A/T Position" .
Control Rod Removal and InstallationNCS001I6
CONTROL ROD COMPONENTS
SCIA7733E
SCIA7754E
1. Control device assembly 2. A/T assembly 3. Manual lever
4. Control rod 5. Lower lever
SCIA6589E
Page 316 of 4366

AT-232
A/T SHIFT LOCK SYSTEM
Revision: 2006 July 2007 FX35/FX45
A/T SHIFT LOCK SYSTEMPFP:34950
DescriptionNCS001I9
The mechanical key interlock mechanism also operates as a shift lock:
With the ignition switch turned to ON, the selector lever cannot be shifted from “P” position to any other
position unless the brake pedal is depressed.
With the key removed, the selector lever cannot be shifted from “P” position to any other position.
The key cannot be removed unless the selector lever is placed in “P” position.
The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock sole-
noid and by the operation of the rotator and slider located inside the key cylinder.
Shift Lock System Electrical Parts LocationNCS001IA
1. Stop lamp switch 2. Brake pedal 3. Key interlock cable
4. Shift lock solenoid
A. Center console assembly B. Shift lock release button C. Brake pedal, upper
D. Control device assembly E. Shift lock solenoid, reverse side F. Park position switch
SCIA8107E
Page 318 of 4366

AT-234
A/T SHIFT LOCK SYSTEM
Revision: 2006 July 2007 FX35/FX45
Diagnostic ProcedureNCS001IC
SYMPTOM 1:
Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
Selector lever can be moved from “P” position with key in ON position and brake pedal released.
Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
Ignition key cannot be removed when selector lever is set to “P” position.
Ignition key can be removed when selector lever is set to any position except “P” position.
1. CHECK KEY INTERLOCK CABLE
Check the key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace key interlock cable. Refer to AT- 2 3 6 , "
KEY INTERLOCK CABLE" .
2. CHECK SELECTOR LEVER POSITION
Check the selector lever position for damage. Refer to AT- 2 3 1 , "
Checking of A/T Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT- 2 3 1 , "
Adjustment of A/T Position" .
3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
1. Connect A/T device harness connector.
2. Turn ignition switch ON.
3. Selector lever is set in “P” position.
4. Check operation.
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
4. CHECK POWER SOURCE
1. Turn ignition switch ON.
2. Check the voltage between A/T device harness connector M67 terminal 1 and ground. Refer to AT- 2 3 3 , "
Wiring Diagram — AT
— SHIFT" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.
Condition Brake pedal Operation
When ignition switch is turned to ON and selector lever is set in
“P” position. Depressed Yes
Released No
Condition Brake pedal Data (Approx.)
When ignition switch is turned to
ON. Depressed Battery voltage
Released 0 V
SCIA2122E
Page 320 of 4366
AT-236
KEY INTERLOCK CABLE
Revision: 2006 July 2007 FX35/FX45
KEY INTERLOCK CABLEPFP:34908
ComponentsNCS001ID
CAUTION:
Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or inter-
ference with adjacent parts.
After installing key interlock cable to control device, make sure that casing cap and bracket are
firmly secured in their positions. If casing cap be removed with an external load of less than 39.2 N
(4.0 kg, 8.8 lb), replace key interlock cable with new one.
1. Key interlock cable 2. Key cylinder
A. Holder B. Clip C. Slider
D. Adjuster holder E. Interlock rod F. Unlock
G. Lock
SCIA7755E
Page 321 of 4366
KEY INTERLOCK CABLE AT-237
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
Removal and InstallationNCS001IE
REMOVAL
1. Unlock slider by squeezing lock tabs on slider from adjuster
holder.
2. Remove casing cap from bracket of control device assembly and remove interlock rod from adjuster holder.
3. Remove holder (A) from key cylinder (1) and remove key inter- lock cable (2).
(B) : Clips
SCIA1230E
SCIA7761E
Page 322 of 4366
AT-238
KEY INTERLOCK CABLE
Revision: 2006 July 2007 FX35/FX45
INSTALLATION
1. Set key interlock cable (2) to key cylinder (1) and install holder
(A).
2. Clamp key interlock cable (2) and fix to key interlock cable (2) with clips (B).
3. Turn ignition key to “LOCK” position.
4. Set selector lever to “P” position.
5. Insert interlock rod into adjuster holder.
6. Install casing cap to bracket.
7. Move slider in order to fix adjuster holder to interlock rod. CAUTION:
Do not touch adjacent parts of key interlock cable when
slider is being held.
Insert slider into key interlock rod straightly.
SCIA7761E
SCIA1232E