BR-24
FRONT DISC BRAKE
Revision: 2006 July 2007 FX35/FX45
DISC ROTOR INSPECTION
Visual Inspection
Check surface of disc rotor for uneven wear, cracks, and serious damage. If any of them is detected, replace
applicable part.
Runout Inspection
1. Using wheel nuts, fix disc rotor to wheels hub. (2 or more positions)
2. Using a dial indicator, check runout.
CAUTION:
Before measuring, make sure that wheel bearing axle end
play is within the specification. Refer to FA X - 4 , "
WHEEL
BEARING INSPECTION" (2WD models), FA X - 1 0 , "WHEEL
BEARING INSPECTION" (AWD models).
3. If runout is outside the limit, find the minimum runout point by shifting the mounting positions of disc rotor and wheel hub by
one hole.
4. If runout is still out of specification, turn rotor with on-car brake lathe (“MAD, DL-8700”, “AMMCO 700 and 705” or equivalent).
Thickness Inspection
Using a micrometer, check thickness of disc rotor. If thickness is out-
side the specification, replace disc rotor.
Brake Burnishing ProcedureNFS000OD
Burnish brake pad contact surfaces of disc rotor according to following procedure after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal occurs at very low mileage.
CAUTION:
Be careful of vehicle speed because brake does not operate easily until pad and disc rotor are
securely fitted.
Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Measurement point
: At a point 10.0 mm (0.394 in)
from outer edge of disc.
Runout limit : 0.04 mm (0.0016 in) or less
SBR019B
Standard thickness : 34.0 mm (1.339 in)
Wear limit : 32.0 mm (1.260 in)
Maximum uneven wear
(measured at 8 positions) : 0.015 mm (0.0006 in)
or less
SBR020B
BR-30
REAR DISC BRAKE
Revision: 2006 July 2007 FX35/FX45
DISC ROTOR INSPECTION
Visual Inspection
Check surfaces of disc rotor for uneven wear, cracks, and serious damage. If a malfunction is detected,
replace applicable part.
Runout Inspection
1. Using wheel nuts, fix the disc rotor to wheels hub. (2 or more positions)
2. Using a dial indicator, check runout.
CAUTION:
Before measuring, make sure that wheel bearing axle end
play is within the specification. Refer to RAX-5, "
WHEEL
BEARING INSPECTION" .
3. If runout is outside the limit, find minimum runout point by shift- ing mounting positions of disc rotor and wheel hub by one hole.
Thickness Inspection
Using a micrometer, check thickness of disc rotor. If thickness is out-
side the specification, replace disc rotor.
Brake Burnishing ProcedureNFS000OE
Burnish the brake pad or lining contact surfaces of rotor according to following procedure after refinishing or
replacing drums or rotors, after replacing pads or linings, or if a soft pedal occurs at very low mileage.
CAUTION:
Be careful of vehicle speed because brake does not operate easily until pad and disc rotor are
securely fitted.
Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Measurement point
: At a point 10 mm (0.394 in)
from outer edge of disc.
Runout limit : 0.05 mm (0.0020 in) or less
BRA0013D
Standard thickness : 16.0 mm (0.630 in)
Wear limit : 14.0 mm (0.551 in)
Maximum uneven wear
(measured at 8 positions) : 0.015 mm (0.0006 in) or
less
SBR020B
ON-VEHICLE SERVICE BRC-7
[VDC/TCS/ABS]
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BRC
Revision: 2006 July 2007 FX35/FX45
Calibration of Decel G Sensor (AWD Models)NFS000N2
NOTE:
After removing/installing or replacing yaw rate/side/decel G sensor, ABS actuator and electric unit (control
unit), suspension components, or after adjusting wheel alignment, make sure to calibration of decel G sensor
before running vehicle.
CAUTION:
To calibrate decel G sensor, make sure to use CONSULT-II. (Adjustment can not be done without CON-
SULT-II.)
1. Stop vehicle with front wheels in straight-ahead position. CAUTION:
The work should be done at a horizontal place when vehicle is in the unloaded vehicle condi-
tion.
Keep all tires inflated to correct pressures. Adjust the tire pressure to the specified pressure
value.
2. Perform “CONSULT-II Start Procedure”. Refer to GI-38, "
CONSULT-II Start Procedure" .
3. Touch “ABS”, “WORK SUPPORT” and “DECEL G-SEN CALIBRATION” on CONSULT-II screen in this order.
4. Touch “START”. CAUTION:
Set vehicle as shown in the display.
5. After approximately 10 seconds, touch “END”. (After approxi- mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “DECEL G-SEN” on CONSULT-II screen. Then make sure “DECEL G-SEN” is within 0 ± 0.08 G. If value is
more than specification, repeat steps 3 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch OFF.
SFIA1162E
DI-8
COMBINATION METERS
Revision: 2006 July 2007 FX35/FX45
COMBINATION METER ILLUMINATION CONTROL
Daytime Mode
When ignition switch is turned ON, combination meter illumination is turned ON by unified meter control unit.
Nighttime Mode
Unified meter control unit is transferred to nighttime mode, with ignition switch turned ON and position
light request signal from BCM with CAN communication.
When nighttime mode, illumination control switch illumination
turns ON by unified meter control unit. Each illumination is con-
trolled by unified meter control unit.
Each illumination can be adjusted to 16 step by illumination con-
trol switch in nighttime mode.
NOTE:
For further details of illumination circuit, refer to LT- 1 8 6 , "
ILLUMINA-
TION" .
FAIL-SAF E
Combination meter performs fail-safe operation when unified meter and A/C amp. communication is malfunc-
tioning.
SKIA4795E
Function Fail-safe operation
Speedometer
Return to zero.
Tachometer
Fuel gauge
Water temperature gauge
Illumination control Combination meter illumination Change to nighttime mode.
Odo/trip meter Integrate in response to 8-pulse input.
A/T position indicator The display turns OFF.
Warning buzzer The warning buzzer turns OFF.
Warning lamp/indicator lamp ABS warning lamp
The lamp turns ON.
VDC OFF indicator
SLIP indicator
Brake warning lamp
Low tire pressure warning lamp
AWD warning lamp
Door warning lamp
The lamp turns OFF.
SET indicator lamp
CRUISE indicator lamp
ICC warning lamp
A/T CHECK warning lamp
Oil pressure warning lamp
Snow mode indicator lamp
Turn signal indicator
Malfunction indicator lamp
High beam indicator
Key warning lamp
Run-flat tire warning lamp
DI-28
UNIFIED METER AND A/C AMP
Revision: 2006 July 2007 FX35/FX45
UNIFIED METER AND A/C AMPPFP:27760
System DescriptionNKS00300
For the unified meter and A/C amp., the signal required for controlling the combination meter are inte-
grated in the A/C auto amp.
The unified meter and A/C amp. corresponds to a CONSULT-II function (self-diagnosis results, CAN diag-
nosis support monitor, data monitor).
COMBINATION METER CONTROL FUNCTION
Unified meter and A/C amp. receives necessary information for combination meter from each unit by CAN
communication.
Unified meter and A/C amp. transmits a signals with communication line (TX, RX) between unified meter
and A/C amp. and combination meter.
Input/output signals between unified meter and A/C amp. and combination meter.
NOTE:
Combination meter performs fail-safe operation when unified meter and A/C amp. communication is malfunctioning. Refer to DI-8,
"FAIL-SAFE" . Unit Input Output
Unified meter and A/C amp.
Seat belt buckle switch signal (Driver's side)
Parking brake signal
Illumination control nighttime required signal
Refuel status signal
Low-fuel warning lamp condition signal
Combination meter receive error signal
Delivery destination data signal
Combination meter specifications signal
Vehicle speed signal (8-pulse)
Engine speed signal
Engine coolant temperature signal
Fuel level sensor signal (resistance value)
Malfunction indicator lamp signal
ABS warning lamp signal
Low tire pressure warning lamp signal
Run-flat tire warning lamp signal
Brake warning lamp signal
A/T CHECK warning lamp signal
ICC warning lamp signal
Oil pressure switch signal
Door switch signal
AWD warning lamp signal
Key warning lamp signal
VDC OFF indicator lamp signal
SLIP indicator lamp signal
CRUISE indicator lamp signal
SET indicator lamp signal
High beam request signal
Turn indicator signal
Snow mode switch signal
ICC system display signal
Shift position indicator signal
Manual mode indicator signal
Manual mode gear position signal
CAN communication condition signal of A/T
Position lights request signal
Buzzer output signal
DI-80
LANE DEPARTURE WARNING SYSTEM
Revision: 2006 July 2007 FX35/FX45
Action TestNKS00314
LDW SYSTEM RUNNING TEST
WARNING:
Be careful when performing road test.
Understand “Precautions” and “System Description” well before the road test. Refer to DI-77,
"Precautions for Lane Departure Warning (LDW) system" and DI-77, "System Description" .
Function Check
Check the LDW system operation according to the condition that the warning function works. Refer to DI-77,
"LDW SYSTEM OPERATION" .
Camera Aiming AdjustmentNKS00315
OUTLINE
Adjust the camera aiming every time the LDW camera unit is removed or installed.
CAUTION:
Place the vehicle on the level ground when the camera aiming adjustment is operated.
Follow the CONSULT-II when adjusting the camera aiming. (Camera aiming adjustment cannot be
operated without CONSULT-II.)
PREPARATION
Keep all tires inflated to correct pressures. Adjust the tire pressure to the specified pressure value.
There is no-load in vehicle. Check if coolant, engine oil are filled up to correct level and fuel tank is full.
Shift the gear into “P” position and release the parking brake.
Clean the windshield.
NOTE:
Do not place anything reflective on the upper surface of instrument panel.
TARGET SETTING
Preparation Aiming Adjustment Jig
For aiming adjustment, prepare the following jigs and targets.
PKIB4693E
EI-46
LUGGAGE FLOOR TRIM
Revision: 2006 July 2007 FX35/FX45
REMOVAL
1. Remove tonneau cover.
2. Remove luggage side hook and remove net hook (RH/LH).
3. Remove luggage floor board assembly. Remove bolt with power tool.
4. Remove luggage floor side board assembly (RH/LH).
5. Remove back door weather strip.
6. Remove rear plate assembly.
7. Remove roof rear garnish assembly.
8. Remove luggage floor cover assembly (RH/LH).
9. Remove rear door kicking plate (RH/LH).
10. Remove rear body side welt.
11. Remove rear seat cushion and seatback. Refer to SE-104, "
Removal and Installation" .
12. Remove rear wheel house finisher assembly (RH/LH).
13. Remove luggage side finisher assembly bolt and remove luggage side finisher assembly (RH/LH).
14. Remove bolt, and then remove parcel shelf holder.
15. Remove rear parcel shelf cap.
16. Remove bolt, and then remove rear parcel hook.
17. Remove rear seat belt anchor (RH/LH). Refer to SB-6, "
Removal and Installation of Rear Seat Belt" .
18. Remove rear pillar upper garnish assembly cap and bolt, then remove rear pillar upper garnish assembly (RH/LH).
19. Remove spare tire clamp.
20. Remove sub-woofer box connector and remove sub-woofer box.
21. Remove spare tire.
22. Remove towing hook, wheel nut wrench, spanner, tire stopper, jack rod and jack complete.
23. Remove luggage side box bolt and luggage side box assembly (RH/LH).
INSTALLATION
Install in the reverse order of removal.
1. Roof rear garnish assembly 2. Rear pillar upper garnish assembly (LH) 3. Bolt
4. Cap 5. Luggage floor cover assembly (RH) 6. Luggage floor cover assembly (LH)
7. Luggage floor side board assembly (LH) 8. Rear wheel house finisher assembly
(LH) 9. Luggage side finisher assembly
(LH)
10. Clamp 11. Sub woofer box 12. Spare tire
13. Luggage side box (LH) 14. Rear plate assembly 15. Luggage side box (RH)
16. Cap 17. Luggage floor board assembly 18. Luggage floor board assembly (option for Canada)
19. Luggage floor side board assembly (RH) 20. Net hook 21. Luggage side finisher assembly
(RH)
22. Rear parcel shelf hook 23. Rear parcel shelf cap 24. Rear parcel shelf holder
25. Rear wheel house finisher assembly (RH) 26. Rear pillar upper garnish assembly
(RH) 27. Luggage finisher mask (RH)
28. Luggage finisher mask (LH) 29. Tonneau cover 30. Net
31. Luggage floor center front board (Run flat type) 32. Luggage floor center rear board
(Run flat type) 33. Luggage floor box assembly
(Run flat type)
Clip Pawl Metal clip
CAMSHAFT EM-85
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
Equally loosen camshaft bracket bolts in several steps in
reverse order as shown in the figure.
5. Remove camshaft.
6. Remove valve lifter.
Identify installation positions, and store them without mixing them up.
7. Remove timing chain tensioner (secondary) from cylinder head.
Remove timing chain tensioner (secondary) with its stopper
pin attached.
NOTE:
Stopper pin was attached when timing chain (secondary) was
removed.
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on precise flat table, and support No. 2 and 4 jour- nals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
three locations.
2. Set a dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the camshaft runout on a dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
PBIC2050E
PBIC2111E
Standard : Less than 0.02 mm (0.0008 in)
Limit : 0.05 mm (0.0020 in)PBIC0929E