2006 FORD S-MAX Service Repair Manual

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Page 2897 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f spe\bker\fpins,\fcomponent\fside.\f (Front\fspe\bkers)\fpin\f1\f\bnd\fpin\f4.\f\f (Third\frow\fspe\bkers)\fpins\f1\f\bnd\f2\f(if\fe$

Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
spe\bker\fpins,\fcomponent\fside.\f
(Front\fspe\bkers)\fpin\f1\f\bnd\fpin\f4.\f\f
(Third\frow\fspe\bkers)\fpins\f1\f\bnd\f2\f(if\fequipped).\f\f
(Re\br\fspe\bkers)\fpin\f1\f\bnd\fpin\f4.\f2
Is\fthe\fresist\bnce\f\bpproxim\btely\f4.0\fohms?\f
Yes
GO\fto\fF2.\f\f
No
I

NSTALL\f\b\fnew\fspe\bker.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
F2: CH\fCK TH\f INOP\fRATIV\f SP\fAK\fR(S) CONN\fCTOR INPUT CIRCUIT(S)
Disconnect\fAudio\fUnit\fC2ME03D.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\budio\f
unit\fC2ME03D\fpins,\fh\brness\fside\f\bnd\fthe\finoper\btive\f
spe\bker(s)\finput\fcircuit(s),\fh\brness\fside:\f
Lef\b-hand drive vehicles \f(
Left\ffront\fspe\bker)\f
C5ME07\fpin\f1,\fcircuit\fVME07A\f(WH)\fto\fC2ME03D\fpin\f
3,\fcircuit\fVME07C\f(WH).\f
Lef\b-hand drive vehicles \f(
Right\ffront\fspe\bker)\f
C6ME10\fpin\f1,\fcircuit\fVME10A\f(WH/VT)\fto\fCME03D\f
pin\f2,\fcircuit\fVME10C\f(WH/VT).\f
Righ\b-hand drive vehicles (L
eft\ffront\fspe\bker)\f
C6ME10\fpin\f1,\fcircuit\fVME10A\f(WH/VT)\fto\fC2ME03D\f
pin\f3,\fcircuit\fVME07C\f(WH).\f
Righ\b-hand drive vehicles (R
ight\ffront\fspe\bker)\f
C5ME07\fpin\f1,\fcircuit\fVME07A\f(WH)\fto\fC2ME03D\fpin\f
2,\fcircuit\fVME10C\f(WH/VT).\f
(Left\fthird\frow\fspe\bker)\fC4ME09\fpin\f1,\fcircuit\f
VM

E09D\f(BN/GN)\fto\fC2ME03D\fpin\f4,\fcircuit\fVME09C\f
(BN/GN).\f
(Right\fthird\frow\fspe\bker)\fC4ME12\fpin\f1,\fcircuit\f
VM

E12B\f(BN/WH)\fto\fC2ME03D\fpin\f1,\fcircuit\fVME12C\f
(BN/WH).\f
(Left\fre\br\fspe\bker)\fC7ME09\fpin\f1,\fcircuit\fVME09A\f
(B

N/GN)\fto\fC2ME03D\fpin\f4,\fcircuit\fVME09C\f(BN/GN).
\f
(Right\fre\br\fspe\bker)\fC8ME12\fpin\f1,\fcircuit\fVME12A\f
(B
N/WH)\fto\fC2ME03D\fpin\f1,\fcircuit\fVME12C\f
(BN/WH).\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes GO\fto\fF3.\f\f
No
R

EPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
F3: CH\fCK TH\f INOP\fRATIV\f SP\fAK\fR(S) CONN\fCTOR OUTPUT CIRCUIT(S)
\f\f
\f\f
Стр. 10 из 29
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Page 2898 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\budio\f unit\fC2ME03D\fpins,\fh\brness\fside\f\bnd\fthe\finoper\btive\f spe\bker(s)\foutput\fcircuit(s),\fh\brness\fside:\f Lef\b-hand drive veh$

Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\budio\f
unit\fC2ME03D\fpins,\fh\brness\fside\f\bnd\fthe\finoper\btive\f
spe\bker(s)\foutput\fcircuit(s),\fh\brness\fside:\f
Lef\b-hand drive vehicles \f(
Left\ffront\fspe\bker)\f
C5ME07\fpin\f4,\fcircuit\fRME07A\f(WH/BN)\fto\fC2ME03D\f
pin\f7,\fcircuit\fRME07C\f(WH/BN).\f
Lef\b-hand drive vehicles \f(
Right\ffront\fspe\bker)\f
C6ME10\fpin\f4,\fcircuit\fRME10A\f(WH/OG)\fto\fCME03D\f
pin\f6,\fcircuit\fRME10C\f(WH/OG).\f
Righ\b-hand drive vehicles (L
eft\ffront\fspe\bker)\f
C6ME10\fpin\f4,\fcircuit\fRME10A\f(WH/OG)\fto\fC2ME03D\f
pin\f7,\fcircuit\fRME07C\f(WH/OG).\f
Righ\b-hand drive vehicles (R
ight\ffront\fspe\bker)\f
C5ME07\fpin\f4,\fcircuit\fRME07A\f(WH/OG)\fto\fC2ME03D\f
pin\f6,\fcircuit\fRME10C\f(WH/OG).\f
(Left\fthird\frow\fspe\bker)\fC4ME09\fpin\f2,\fcircuit\f
RM

E09D\f(BN/YE)\fto\fC2ME03D\fpin\f8,\fcircuit\fRME09C\f
(BN/YE).\f
(Right\fthird\frow\fspe\bker)\fC4ME12\fpin\f2,\fcircuit\f
RM

E12B\f(BN/BU)\fto\fC2ME03D\fpin\f5,\fcircuit\fRME12C\f
(BN/YE).\f
(Left\fre\br\fspe\bker)\fC7ME09\fpin\f4,\fcircuit\fRME09A\f
(B

N/YE)\fto\fC2ME03D\fpin\f8,\fcircuit\fRME09C\f(BN/YE).\f
(Right\fre\br\fspe\bker)\fC8ME12\fpin\f4,\fcircuit\fRME12A\f
(B

N/BU)\fto\fC2ME03D\fpin\f5,\fcircuit\fRME12C\f(BN/BU).
\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes GO\fto\fF4.\f\f
No R

EPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
F4: CH\fCK TH\f INOP\fRATIV\f SP\fAK\fR(S) CIRCUIT FOR SHORT TO GROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f
inoper\btive\fspe\bker(s)\finput\fcircuit(s),\fh\brness\fside\f
\bnd\fground:\f
Lef\b-hand drive vehicles \f(
Left\ffront\fspe\bker)\f
C5ME07\fpin\f1,\fcircuit\fVME07A\f(WH).\f
Lef\b-hand drive vehicles \f(
Right\ffront\fspe\bker)\f
C6ME10\fpin\f1,\fcircuit\fVME10A\f(WH/VT).\f
Righ\b-hand drive vehicles (L
eft\ffront\fspe\bker)\f
C6ME10\fpin\f1,\fcircuit\fVME10A\f(WH/VT).\f
Righ\b-hand drive vehicles (R
ight\ffront\fspe\bker)\f
C5ME07\fpin\f1,\fcircuit\fVME07A\f(WH).\f
(Left\fthird\frow\fspe\bker)\fC4ME09\fpin\f1,\fcircuit\f
VM

E09D\f(BN/GN).\f
1
\f\f
\f\f
Стр. 11 из 29
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Page 2899 of 4402

$FORD S-MAX 2006 Service Repair Manual (Right\fthird\frow\fspe\bker)\fC4ME12\fpin\f1,\fcircuit\f VM E12B\f(BN/WH).\f (Left\fre\br\fspe\bker)\fC7ME09\fpin\f1,\fcircuit\fVME09A\f (B N/GN).\f (Right\fre\br\fspe\bker)\fC8ME12\fpin\f1,\fc$

(Right\fthird\frow\fspe\bker)\fC4ME12\fpin\f1,\fcircuit\f
VM
E12B\f(BN/WH).\f
(Left\fre\br\fspe\bker)\fC7ME09\fpin\f1,\fcircuit\fVME09A\f
(B

N/GN).\f
(Right\fre\br\fspe\bker)\fC8ME12\fpin\f1,\fcircuit\fVME12A\f
(B

N/WH).\f
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes INSTALL\f\b\fnew\fspe\bker.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f\f
No REPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT T\fST G : NO SOUND FROM ON\f OR MOR\f OF TH\f FRONT
TW\f\fT\fR SP\fAK\fRS (NOT ALL SP\fAK\fRS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
G1: CH\fCK TH\f INOP\fRATIV\f SP\fAK\fR(S) CONN\fCTOR INPUT CIRCUIT(S)
Disconnect\fAffected\fFront\fTweeter\fSpe\bker.\f1
Disconnect\fAudio\fUnit\fC2ME03D.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\budio\f
unit\fC2ME03D\fpins,\fh\brness\fside\f\bnd\fthe\finoper\btive\f
front\ftweeter\fspe\bker(s)\finput\fcircuit(s),\fh\brness\f
side:\f
Lef\b-hand side\fC2ME03D\fpin\f3,\fcircuit\fVME07D\f
(W

H)\fto\fC5MED8\fpin\f1,\fcircuit\fVME07D\f(WH).\f\f
Righ\b-hand side\fC2ME03D\fpin\f2,\fcircuit\fVME10D\f
(W

H/VT)\fto\fC6ME11\fpin\f1,\fcircuit\fVME10D\f
(WH/VT).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes GO\fto\fG2 .\f\f
No R

EPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
G2: CH\fCK TH\f INOP\fRATIV\f SP\fAK\fR(S) CONN\fCTOR OUTPUT CIRCUIT(S)
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\budio\f
unit\fC2ME03D\fpins,\fh\brness\fside\f\bnd\fthe\finoper\btive\f
front\ftweeter\fspe\bker(s)\foutput\fcircuit(s),\fh\brness\f
side:\f
Lef\b-hand side\fC2ME03D\fpin\f7,\fcircuit\fRME07D\f
(W

H/BN)\fto\fC5MED8\fpin\f3,\fcircuit\fRME07D\f
(WH/BN).\f\f
Righ\b-hand side\fC2ME03D\fpin\f6,\fcircuit\fRME10D\f
(W

H/OG)\fto\fC6ME11\fpin\f3,\fcircuit\fRME10D\f
(WH/OG).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes GO\fto\fG3 .\f\f
No R

EPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
G3: CH\fCK TH\f INOP\fRATIV\f TW\f\fT\fR SP\fAK\fR(S) CIRCUIT FOR SHORT TO \f\f
\f\f
Стр. 12 из
29
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Page 2900 of 4402

$FORD S-MAX 2006 Service Repair Manual GROUND Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f inoper\btive\ffront\ftweeter\fspe\bker(s)\finput\fcircuit(s),\f h\brness\fside\f\bnd\fground:\f Lef\b-hand side\fC5MED8\fpin\f1,\fcircuit$

GROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f
inoper\btive\ffront\ftweeter\fspe\bker(s)\finput\fcircuit(s),\f
h\brness\fside\f\bnd\fground:\f
Lef\b-hand side\fC5MED8\fpin\f1,\fcircuit\fVME07D\f
(W

H).\f\f
Righ\b-hand side\fC6ME11\fpin\f1,\fcircuit\fVME10D\f
(W

H/VT).\f
1
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\f
circuit)?\f
Yes
INSTALL\f\b\fnew\ftweeter\fspe\bker.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No REPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
PINPOINT T\fST H : NO SOUND FROM ON\f OR MOR\f OF TH\f R\fAR
TW\f\fT\fR SP\fAK\fRS (NOT ALL SP\fAK\fRS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1: CH\fCK TH\f INOP\fRATIV\f SP\fAK\fR(S) CONN\fCTOR INPUT CIRCUIT(S)
Disconnect\fAffected\fRe\br\fTweeter\fSpe\bker.\f1
Disconnect\fRe\br\fSpe\bker\fOn\fAffected\fRe\br\fTweeter\f
Spe\bker\fSide\fC7ME09\f(Left-h\bnd\fside)\fC8ME12\f
(Right-h\bnd\fside).\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\fre\br\f
tweeter\fspe\bker\fpins,\fh\brness\fside\f\bnd\fthe\f
inoper\btive\ftweeter\fspe\bker(s)\finput\fcircuit(s),\f
h\brness\fside:\f
Lef\b-hand side\fC7ME09\fpin\f2,\fcircuit\fVME39A\f
(GN

/BN),\fh\brness\fside\f\bnd\fC7ME39\fpin\f1,\fcircuit\f
VME39A\f(GN/BN),\fh\brness\fside.\f\f
Righ\b-hand side\fC8ME12\fpin\f2,\fcircuit\fVME40A\f
(B

N/WH),\fh\brness\fside\f\bnd\fC8ME4D\fpin\f1,\fcircuit\f
VME40A\f(BN/WH),\fh\brness\fside.\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fH2 .\f\f
No R

EPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
H2: CH\fCK TH\f INOP\fRATIV\f SP\fAK\fR(S) CONN\fCTOR OUTPUT CIRCUIT(S)
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\fre\br\f
tweeter\fspe\bker\fpins,\fh\brness\fside\f\bnd\fthe\f
inoper\btive\ftweeter\fspe\bker(s)\finput\fcircuit(s),\f
h\brness\fside:\f
Lef\b-hand side\fC7ME09\fpin\f3,\fcircuit\fRME39A\f
(O

G/WH),\fh\brness\fside\f\bnd\fC7ME39\fpin\f3,\fcircuit\f
RME39A\f(OG/WH),\fh\brness\fside.\f\f
Righ\b-hand side\fC8ME12\fpin\f3,\fcircuit\fRME40A\f
(O

G/VT),\fh\brness\fside\f\bnd\fC8ME4D\fpin\f3,\fcircuit\f
RME40A\f(OG/VT),\fh\brness\fside.\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
\f\f
\f\f
\f\f
Стр. 13 из
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Page 2901 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fH3.\f\f No R EPAIR\fthe\fcircuit(s)\fin\fquestion.\fTEST\fthe\fsystem\f for\fnorm\bl\foper\btion.\f H3: CH\fCK TH\f INOP\fRATIV\f TW\f\fT\fR SP\fAK\fR(S) CIRCUIT FOR SHORT TO GROUND Me\bsure$

Page 2902 of 4402

$FORD S-MAX 2006 Service Repair Manual oper\btion.\f I3: CH\fCK CIRCUIT RM\f24A (BU/WH) FOR OP\fN Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\budio\funit\f C2ME03B\fpin\f8,\fcircuit\fRME24A\f(BU/WH)\fh\brness\f side\f\bnd\fthe\fclockspring\$

Page 2903 of 4402

$FORD S-MAX 2006 Service Repair Manual REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.\f J3: CH\fCK TH\f CD CHANG\fR TO AUDIO UNIT CIRCUIT(S) FOR OP\fN Disconnect\fAudio\fUnit\fC2ME03B.\f1 Me\bsure\fthe\fresist\bnce\f$

REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
J3: CH\fCK TH\f CD CHANG\fR TO AUDIO UNIT CIRCUIT(S) FOR OP\fN
Disconnect\fAudio\fUnit\fC2ME03B.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\fCD\f
ch\bnger\fcircuits\f\bnd\fthe\f\budio\funit\fcircuit(s):\f
CD\fch\bnger\fC2ME27\fpin\f3,\fcircuit\fVME15B\f
(GN/BK),\fh\brness\fside\f\bnd\f\budio\funit\fC2ME03B\fpin\f
3,\fcircuit\fVME15A\f(GN/BK),\fh\brness\fside.\f
CD\fch\bnger\fC2ME27\fpin\f8,\fcircuit\fRME15B\f
(V

T/GY),\fh\brness\fside\f\bnd\f\budio\funit\fC2ME03B\fpin\f
9,\fcircuit\fRME15A\f(VT/GY),\fh\brness\fside.\f
CD\fch\bnger\fC2ME27\fpin\f4,\fcircuit\fVME16B\f
(GY/RD),\fh\brness\fside\f\bnd\f\budio\funit\fC2ME03B\fpin\f
4,\fcircuit\fRME16A\f(GY/RD),\fh\brness\fside.\f
CD\fch\bnger\fC2ME27\fpin\f9,\fcircuit\fRME16B\f
(Y

E/GY),\fh\brness\fside\f\bnd\f\budio\funit\fC2ME03B\fpin\f
10,\fcircuit\fRME16A\f(YE/GY),\fh\brness\fside.\f
2
Are\fthe\fresist\bnces\fless\fth\bn\f1\fohm?\f
Yes
INSTALL\f\b\fnew\fCD\fch\bnger.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No REPAIR\fthe\fcircuits\f\bs\fnecess\bry.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\f\budio\funit.\f\f
PINPOINT T\fST K : TH\f AUXILIARY INPUT D\fVIC\f IS
INOP\fRATIV\f/DO\fS NOT OP\fRAT\f CORR\fCTLY
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
K1: CH\fCK TH\f OP\fRATION OF TH\f AUXILIARY INPUT D\fVIC\f
Oper\bte\fthe\f\buxili\bry\finput\fdevice\foutside\fof\fthe\f
vehicle.\f1
Does\fthe\f\buxili\bry\finput\fdevice\foper\bte\foutside\fof\fthe\f
vehicle?\f
Yes GO\fto\fK3 .\f\f
No R

EFER\fto\fthe\f\buxili\bry\finput\fdevice\fOwner\fGuide.\f
K2: CH\fCK TH\f AUXILIARY INPUT D\fVIC\f CONN\fCTOR
Check\fthe\f\buxili\bry\finput\fdevice\fconnector\ffor\fsigns\f
of\fd\bm\bge\for\fdebris.\f1
Is\fthe\f\buxili\bry\finput\fdevice\fconnector\ffree\fof\fd\bm\bge\f
\bnd\fdebris?\f
Yes GO\fto\fK3 .\f\f
No
INSTALL\f\b\fnew\f\buxili\bry\finput\fdevice\fconnector.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
K3: CH\fCK CIRCUIT VM\f37A (BU/RD) FOR OP\fN
Disconnect\fAudio\fUnit\fC2ME03C.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\budio\funit\f
C2ME03C\fpin\f5,\fcircuit\fVME37A\f(BU/RD),\fh\brness\f
side\f\bnd\f\buxili\bry\finput\fdevice\fC2ME37\fpin\f4,\fcircuit\f2
\f\f
Стр. 16 из 29
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Page 2904 of 4402

$FORD S-MAX 2006 Service Repair Manual VME37A\f(BU/RD),\fh\brness\fside.\f Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f Yes GO\fto\fK4 .\f\f No REPAIR\fcircuit\fVME37A\f(BU/RD).\fTEST\fthe\fsystem\ffor\f norm\bl\foper\btion.\f K4: CH\fCK$

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