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51.CAUTION:\fUse\f\bn\fopen-ended\fwrench\f
to
\fprevent\fthe\fcomponent\ffrom\fturning.\f
NOTE:\fThe\fhigh-pressure\ffuel\fsupply\flines\f
must\fbe\fconnected\fimmedi\btely\f\bfter\f
removing\fthe\fbl\bnking\fplugs.\f
NOTE:\fDo\fnot\f\bllow\fthe\funions\fto\fhit\fthe\f
ends\fof\fthe\fhigh-pressure\ffuel\fsupply\fline.\f
To\f\bid\finst\bll\btion\fof\fthe\fnew\fhigh-pressure\f
fuel\fsupply\flines,\fthe\funions\f\bt\fthe\ffuel\fr\bil\f
end\f\bre\fcolored\fgold.\f Tighten\fthe\finjector\fends\fin\fsequence\f
4,
3,2,1\f
Tor\fue\b 25\fNm
\f
Tighten\fthe\ffuel\fpump\fend\f5\f
To
r\fue\b 25\fNm
\f
Tighten\fr\bil\fend\fin\fsequence\f1,2,3,4,5\f
To
r\fue\b 38\fNm
\f
Inst\bll\f\b\fnew\fthermost\bt\fhousing\fg\bsket.\f
To
r\fue\b thermost\bt\fhousing\f23\fNm
\f
v\bcuum\fpipe\f18\fNm
\f
52. Tor\fue\b
1\f7\fNm
\f
2\f23\fNm
\f
3\f23\fNm
\f
53. Inst\bll\fthe\fFuel\fFilter.\f Refer\fto:\f Fuel\fFilter \f(310-01B\fFuel\fT\bnk\f\bnd\f
Lin
es\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
54. Tor\fue\b 23\fNm
\f
\f\f
\f\f
\f\f
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Page 978 of 4402
55. \f
56.Tor\fue\b 20\fNm
\f
57. Tor\fue\b 10\fNm
\f
58. \f\f 1.Tor\fue\b 3\fNm
\f
2. Tor\fue\b 5\fNm
\f
59. Special Tool(s)\b 303-122\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 979 of 4402
60. Remove\fthe\fSpeci\bl\fTools.\fSpecial Tool(s)\b 303-435,\f303-435-06\f
61. T
or\fue\b 1\f20\fNm
\f
2\f23\fNm
\f
62. M\bke\fsure\fth\bt\fthe\fG\bp\fbetween\fthe\fE\brs\fof\fthe\f V-B\bnd\fCl\bmp\fis\fbetween\f3-6\fmm.\f
Tor\fue\b 1\f25\fNm
\f
2\f45\fNm
\f
\f
\f
\f\f
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Page 980 of 4402
3\f4.5\fNm\f
4\f10\fNm
\f
5\f25\fNm
\f
6\f23\fNm
\f
7\f23\fNm
\f
8\f35\fNm
\f
\f\f
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Page 981 of 4402
Engine - \b.8L \furatorq-T\fCi (74kW/\b00PS) - Lynx/\b.8L \furatorq-T\fCi
(92kW/\b25PS) - Lynx - Engine—Vehicles With: 5-
Speed Manual Transaxle
(MTX-75)
Installation
General Equipment
WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.
Cable ties
Vehicle/axle stands
1. Refer \bo: D\fesel Fuel Sys\bem Heal\bh and Safe\by Precau\b\fons
2. Ins\ball \bhe \bransaxle \bo \bhe eng\fne.
3.Torque:\b 48 Nm
4. Torque:\b 48 Nm
5. Torque:\b 48 Nm
6. Torque:\b 48 Nm
7. Torque:\b 48 Nm
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Page 982 of 4402
8.Torque:\b 24 Nm
9. Torque:\b 25 Nm
10. Ins\ball \bhe s\bar\ber mo\bor. Refer \bo: S\bar\ber Mo\bor (303-06D S\bar\b\fng Sys\bem -
1.8L Dura\borq
(92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
11.
WARNING: Make sure \bha\b \bhe eng\fne and \bransm\fss\fon assembly \fs on wooden blocks and secured w\f\bh
su\f\bable re\ba\fn\fng s\braps.
Secure \bhe eng\fne and \bransaxle assembly on a su\f\bable workshop \bable and pos\f\b\fon \f\b under \bhe veh\fcle.
Genera\f\bEquipment:\b Veh\fcle/axle s\bands
Gen
era\f\bEquipment:\b Cable \b\fes
12.Loosen:\b 2 \burn(s)
13. Torque:\b 133 Nm
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Page 983 of 4402
14. 1.Torque:\b 12 Nm
2. Torque:\b 80 Nm
3.
NOTE: Only \b\fgh\ben \bhe bol\bs f\fnger \b\fgh\b a\b \bh\fs s\bage.
15.Ra\fse \bhe veh\fcle and remove \bhe Veh\fcle/axle s\bands.
Genera\f\bEquipment:\b Veh\fcle/axle s\bands
16. T
orque:\b 80 Nm
17. Torque:\b 90 Nm
18.
Connec\b \bhe fuel supply l\fne and fuel re\burn l\fne qu\fck release coupl\fngs.
Refer \bo: Fuel F\fl\ber (310-01B Fuel Tank and L\fnes - 1.8L Dura\borq
(92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
19. Connec\b \bhe PCM elec\br\fcal connec\bors. Refer \bo: Power\bra\fn Con\brol Module (PCM) (303-
14E Elec\bron\fc Eng\fne Con\brols
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Page 984 of 4402

Lynx/1.8L Dura\borq-TDC\f (92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
20.Torque:\b 25 Nm
21. Torque:\b 23 Nm
22.
23.
CAUTION: Tw\fs\b\fng \bhe exhaus\b flex\fble p\fpe more \bhan 2 degrees may cause damage resul\b\fng \fn fa\flure.
Tighten all retaining nuts in the sequence shown.
Torque:\b 1-5: 25 Nm
6: 51 Nm
24. Remove \bhe fron\b subframe.
Refer \bo: Fron\b Subframe (502-00 Un\f-
Body, Subframe and Moun\b\fng Sys\bem, Removal and Ins\balla\b\fon).
25. Ins\ball \bhe lef\b-hand halfshaf\b.
Refer \bo: Fron\b Halfshaf\b LH (205-
04 Fron\b Dr\fve Halfshaf\bs, Removal and Ins\balla\b\fon).
26. Ins\ball \bhe r\fgh\b-hand halfshaf\b.
Refer \bo: Fron\b Halfshaf\b RH (205-
04 Fron\b Dr\fve Halfshaf\bs, Removal and Ins\balla\b\fon).
27. Ins\ball bo\bh fron\b wheels.
Refer \bo: Wheel and T\fre (204-
04 Wheels and T\fres, Removal and Ins\balla\b\fon).
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