2006 FORD S-MAX Service Repair Manual

compression ratio driver seat adjustment start stop button service interval lights height adjustment

Page 3153 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f correctly\fIf\fnecess\$

LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
A9:\bCHECK\bCIRCUIT\bCAT19A\b(VT)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\bTHE\b
TRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f6,\fcircuit\fCAT19A\f(VT),\f
wiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fA10 .\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
A10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bTRAILER\b
MODULE\b(TRM)\bFOR\bOPEN\bCIRCUIT
NOTE:\fKeep\fthe\fbr\bke\fped\bl\fdepressed\fduring\fthe\ffollowing\fme\bsurement.\f
Disconnect\fTRM\ffrom\fconnector\fC4AT23-C.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
APPLY\fthe\fbr\bkes.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fTRM,\fconnector\f
C4AT23-C,\fpin\f3,\fcircuit\fCLS44E\f(VT/BN),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
INSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP451\f\bnd\fthe\fTRM\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A11:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bREAR\bFOG\bLAMPS\b
SWITCHED\bON
Ignition\fswitch\fin\fposition\fII.\f1\b
Switch\fon\fthe\fREAR\fFOG\fLAMPS.\f2\b
Switch\fon\fthe\fdipped\fbe\bm.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f4\b
\f\f
\f\f
Стр. 6 из 14
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Page 3154 of 4402

$FORD S-MAX 2006 Service Repair Manual connector\fC4AT23-D,\fpin\f2,\fcircuit\fCAT07A\f(RD/YE)\f \bnd\fground.\f Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bContinue\ff\bult\ffinding\fon\fthe\ftr\biler.\f No\b GO\fto\fA12 .\f\f$

Page 3155 of 4402

$FORD S-MAX 2006 Service Repair Manual oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f socket.\fCHECK\fsystem\foper\btes\fcorrectly\f A14:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bREVERSING\bLAMPS\b SWITCHED\$

Page 3156 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f oper\btes\fcorrect$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
A17:\bCHECK\bCIRCUITS\bCAT11A/B\b(OG)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTRM,\f
connector\fC4AT23-A,\fpin\f12,\fcircuit\fCAT11A/B\f
(OG),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b INSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\fTRM,\fconnector\fC4AT23-
A,\fpin\f12\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\fIf\fnecess\bry\f
RENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
PINPOINT\bTEST\bB\b:\bINDIVIDUAL\bTRAILER\bLAMPS\bINOPERATIVE,\bLAMPS\b
ON\bVEHICLE\bOK\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\ftr\biler\fl\bmps\f\bfter\fevery\fstep.\f2\b
APPLY\fthe\fbr\bkes.\f3\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f4\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f5\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f6\b
Is\fthe\fleft-h\bnd\fturn\fsign\bl\fl\bmp\fon\fthe\ftr\biler\f
inoper\btive?\f
Yes\bGO\fto\fB2.\f\f
No\b -

\fOne\ftr\biler\fstopl\bmp\finoper\btive:\fLOCATE\f\bnd\f
RECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fon\fthe\ftr\biler\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fRight-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\finoper\btive:\f
GO\fto\fB5.\f\f
-\fL

eft-h\bnd\fre\br\ftr\biler\fre\br\fl\bmp\finoper\btive:\f GO\f
to \f

B8 .\f\f
-\fR

ight-h\bnd\fre\br\ftr\biler\fl\bmp\finoper\btive:\f GO\fto\f
B9 .\f

\f
B2:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bLEFT-HAND\bTURN\b \f\f
Стр. 9 из
14
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Page 3157 of 4402

$FORD S-MAX 2006 Service Repair Manual SIGNAL\bSWITCHED\bON Ignition\fswitch\fin\fposition\fII.\f1\b SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f2\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f connector\fC4AT23-D,\fpin\f1,\$

Page 3158 of 4402

No\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\f
the\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\f
socket.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bTRAILER\bSOCKET\bWITH\bTHE\bRIGHT-HAND\bTURN\b
SIGNAL\bSWITCHED\bON
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f(BU)\f
\bnd\fground.\f3\b
Does\fthe\fvolt\bge\f\bltern\bte\fbetween\f0\fV\f\bnd\fb\bttery\f
volt\bge?\f
Yes\b Continue\ff\bult\ffinding\fon\fthe\ftr\biler.\f
No\b
GO\fto\fB6.\f\f
B6:\bCHECK\bCIRCUIT\bCAT09A\b(BU/RD)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fTRM\ffrom\fconnector\fC4AT23-A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fTRM,\f
connector\fC4AT23-A,\fpin\f1,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fB7.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bCIRCUIT\bCAT09A\b(BU/RD)\bBETWEEN\bTHE\bTRAILER\bMODULE\b(TRM)\bAND\b
THE\bTRAILER\bSOCKET\bFOR\bSHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ftr\biler\fsocket,\f
connector\fC4AT23-D,\fpin\f4,\fcircuit\fCAT09A\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
\f\f
\f\f
Стр. 11 из 14
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Page 3159 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f Yes\bINSTALL\fA\fNEW\fTRM.\fCHECK\fsystem\foper\btes\f correctly\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit$

Page 3160 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f correctly\fIf\fnec$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fTRM\f\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bTHE\bTRAILER\bLAMPS\bARE\bON\bCONTINUOUSLY\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fEnsure\fth\bt\fno\f\bd\bpter\for\ftr\biler\fis\fconnected\fto\fthe\ftr\biler\fcoupling\fsocket.\f
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fstop\fl\bmps\f\bt\fthe\fvehicle.\f2\b
Are\fthe\fstopl\bmps\fon\fthe\fvehicle\fperm\bnently\flit?\f
Yes\b REFER\fto:\f Stopl\bmps\f(417-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
GO

\fto\fC2 .\f\f
C2:\bRULE\bOUT\bTHE\bTRAILER\bMODULE\b(TRM)\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Connect\f\b\ftest\f\bd\bpter\for\ftr\biler\fto\fthe\ftr\biler\fcoupling\fsocket.\f1\b
Ignition\fswitch\fin\fposition\f0.\f2\b
Disconnect\fFuse\fFA11\f(40\fA)\f(RJB)\f.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\ftr\biler\fl\bmps.\f5\b
Are\fthere\f\bny\fl\bmps\fon\fthe\ftr\biler\fwhich\f\bre\fperm\bnently\flit?\f
Yes\b
-\fLeft-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\fCAT06A\f(BU)\fbetween\fthe\fTRM\f\bnd\f
the\ftr\biler\fsocket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fRight-h\bnd\ftr\biler\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\f
the\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\fCAT09A\f(BU/RD)\fbetween\fthe\fTRM\f
\bnd\fthe\ftr\biler\fsocket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fTr\biler\fstopl\bmps\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT19A\f(VT)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fTr\biler\fb\bckup\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT03A\f(VT/OG)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fRe\br\ftr\biler\ffog\fl\bmp\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fcircuit\fCAT07A\f(RD/YE)\fbetween\fthe\fTRM\f\bnd\fthe\ftr\biler\f
socket\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fRe\br\ftr\biler\fl\bmps\fperm\bnently\flit:\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\f
b\bttery\fvolt\bge\fin\fthe\fcircuits\fconnected\fto\fthe\fTRM,\fconnector\fC4AT23-A,\f
pin\f12\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fnecess\bry\fRENEW\fthe\ftr\biler\fsocket.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
Стр. 13 из 14
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