2006 FORD S-MAX Service Repair Manual

check oil spark plugs brakes lane assist ESP inoperative service reset

Page 3257 of 4402

$FORD S-MAX 2006 Service Repair Manual No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f soldered\fconnection\fSP276\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr\bms$

No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
soldered\fconnection\fSP276\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
Q8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE YAW RATE/LATERAL A\b\bELERATION
SENSOR AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor,\fconnector\fC3CA09,\fpin\f2,\fcircuit\f
VDB04X\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\f
wiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
soldered\fconnection\fSP277\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST R : \bD \bHANGER NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
R1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\finstrument\fcluster?\f
Yes GO\fto\fR2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AH.\f\f
R2: \bHE\bK FUSE F\b5
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC5\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fR3 .\f\f
No R

ENEW\ffuse\fFC5\f(7.5\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
R3: \bHE\bK THE VOLTAGE AT FUSE F\b5
Connect\fFuse\fFC5\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC5\f(7.5\fA)\f\bnd\fground.\f2
\f\f
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Page 3258 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes GO\fto\fR6 .\f\f No GO \fto\fR4 .\f\f R4: \bHE\bK FUSE F20 CHECK\fFuse\fF20\f(EJB).\f1 Is\fthe\ffuse\fOK?\f Yes GO\fto\fR5 .\f\f No R ENEW\f$

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fR6 .\f\f
No
GO

\fto\fR4 .\f\f
R4: \bHE\bK FUSE F20
CHECK\fFuse\fF20\f(EJB).\f1
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fR5 .\f\f
No
R

ENEW\ffuse\fF20\f(60\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
R5: \bHE\bK THE VOLTAGE AT FUSE F20
Connect\fFuse\fF20\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF20\f(60\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fEJB\f\bnd\fthe\fRJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF20\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
R6: \bHE\bK VOLTAGE AT \bD \bHANGER
Disconnect\fConnector\fC2ME27\ffrom\fthe\fCD\fch\bnger.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f1,\f
circuit\fSBR05A\f(GY/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fR8 .\f\f
No
GO

\fto\fR7 .\f\f
R7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE \bD \bHANGER
Disconnect\fConnector\fC4BR2-C\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR2-C,\fpin\f323,\f
circuit\fSBR05A\f(GN/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fCD\fch\bnger,\f
connector\fC2ME27,\fpin\f1,\fcircuit\fSBR05A\f(GY/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR05A\f(GY/RD)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
R8: \bHE\bK THE GROUND \bONNE\bTION OF THE \bD \bHANGER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f6,\f
circuit\fGD135M\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fR9 .\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\fCD\fch\bnger\f\bnd\fground\f
connection\fG3D135\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
R9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bD \bHANGER AND THE DATA LINK
\bONNE\bTOR (DL\b)
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Page 3259 of 4402

$FORD S-MAX 2006 Service Repair Manual CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f \bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f d$

CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f5,\f
circuit\fVDB13C\f(BU/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\fwiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fR10 .\f\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB13C\f(BU/GY)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fsoldered\fconnection\fSP346\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
R10: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bD \bHANGER AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f
10,\fcircuit\fVDB14C\f(VT/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fCD\fch\bnger.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB14C\f(VT/GY)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fsoldered\fconnection\fSP351\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST S : RAIN SENSOR/LIGHT SENSOR NOT \bOMMUNI\bATING
WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
S1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes
GO\fto\fS2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
S2: \bHE\bK FUSE F1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF1\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fS3.\f\f
No
R

ENEW\ffuse\fF1\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
S3: \bHE\bK THE VOLTAGE AT FUSE F1
Connect\fFuse\fF1\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF1\f(5\fA)\f\bnd\f2
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Page 3260 of 4402

$FORD S-MAX 2006 Service Repair Manual ground.\f Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes GO\fto\fS4.\f\f No R EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF1\fwith\fthe\f\bid\fof\f the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btio$

Page 3261 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fS7.\f\f No L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fground\f connection\fG6D139\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr$

Yes GO\fto\fS7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fground\f
connection\fG6D139\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
S7: \bHE\bK THE \bIR\bUIT BETWEEN THE RAIN SENSOR/LIGHT SENSOR AND THE GEM
FOR OPEN \bIR\bUIT
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC1BP02-H\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fGEM,\fconnector\f
C1BP02-H,\fpin\f8,\fcircuit\fVRW26A\f(BN/YE),\fwiring\f
h\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fS8.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\fGEM\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
S8: \bHE\bK THE LIN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fvolt\bge\fme\bsured?\f
Yes LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\f
GEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No GO\fto\fS9.\f\f
S9: \bHE\bK THE LIN BUS FOR A SHORT TO GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2
\f\f
\f\f
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Page 3262 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fr\bin\fsensor/light\f sensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\$

Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fr\bin\fsensor/light\f
sensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\f
GEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST T : WIPER MOTOR MODULE NOT \bOMMUNI\bATING WITH
THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
T1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fT2 .\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
T2: \bHE\bK FUSE F22
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF22\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fT3 .\f\f
No R

ENEW\ffuse\fF22\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
T3: \bHE\bK THE VOLTAGE AT FUSE F22
Connect\fFuse\fF22\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF22\f(30\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fT4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF22\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T4: \bHE\bK THE VOLTAGE AT THE WIPER MOTOR MODULE
Disconnect\fConnector\fC1RW01-B\ffrom\fthe\fwiper\fmotor\fmodule.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\fC1RW01-
B,\fpin\f1,\fcircuit\fSBB22A\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f \f\f
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Page 3263 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fT6 .\f\f No GO \fto\fT5 .\f\f T5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE WIPER MOTOR MODULE Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1 Me\bsure\fthe\fresist\bnce\fb$

Yes GO\fto\fT6 .\f\f
No GO

\fto\fT5 .\f\f
T5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE WIPER MOTOR MODULE
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\fC1BB01-A,\fpin\f74,\f
circuit\fSBB22A\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fwiper\fmotor\fmodule,\f
connector\fC1RW01-B,\fpin\f1,\fcircuit\fSBB22A\f(BN/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB22A\f(BN/RD)\fbetween\fthe\f
wiper\fmotor\fmodule\f\bnd\fthe\fEJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T6: \bHE\bK THE GROUND \bONNE\bTION OF THE WIPER MOTOR MODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\f
C1RW01-B,\fpin\f2,\fcircuit\fGD131H\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fT7 .\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fwiper\fmotor\f
module\f\bnd\fground\fconnection\fG1D130D\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE WIPER MOTOR MODULE AND THE GEM
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\f
C1RW01-B,\fpin\f4,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\fside\f\bnd\fthe\f
GEM,\fconnector\fC1BP02-
A,\fpin\f36,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\f
side.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fT8 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVRW27A\f(YE/BU)\fbetween\fthe\f
wiper\fmotor\fmodule\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
T8: \bHE\bK THE LIN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\fC1RW01-
B,\fpin\f4,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fvolt\bge\fme\bsured?\f
Yes
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\fwiper\f
motor\fmodule\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
GO\fto\fT9 .\f\f
T9: \bHE\bK THE LIN BUS FOR A SHORT TO GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Стр. 53 из 159
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Page 3264 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\f C1RW01-B,\fpin\f4,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\fside\f\bnd\f ground.\f2 Is\f\b\fresist\bnce\fof\fmore\fth$

Me\bsure\fthe\fresist\bnce\fbetween\fthe\fwiper\fmotor\fmodule,\fconnector\f
C1RW01-B,\fpin\f4,\fcircuit\fVRW27A\f(YE/BU),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fwiper\fmotor\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\fcircuit\fbetween\fthe\fwiper\f
motor\fmodule\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
PINPOINT TEST U : LIGHT SWIT\bH UNIT NOT \bOMMUNI\bATING WITH THE
FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
U1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fU2 .\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
U2: \bHE\bK FUSE F33
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF33\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fU3 .\f\f
No R

ENEW\ffuse\fF33\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
U3: \bHE\bK THE VOLTAGE AT FUSE F33
Connect\fFuse\fF33\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF33\f(5\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fU4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF33\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
U4: \bHE\bK THE VOLTAGE AT THE LIGHT SWIT\bH UNIT
Disconnect\fConnector\fC2LF23-D\ffrom\fthe\flight\fswitch\funit.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flight\fswitch\funit,\fconnector\fC2LF23-D,\f
pin\f1,\fcircuit\fSBB33B\f(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fU6 .\f\f
No GO

\fto\fU5 .\f\f
U5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EJB AND THE LIGHT SWIT\bH UNIT
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\fC1BB01-A,\fpin\f92,\f
circuit\fSBB33D\f(RD),\fwiring\fh\brness\fside\f\bnd\fthe\flight\fswitch\funit,\f2
Стр. 54 из 159
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