Page 1729 of 4402
Glow Plu\b Sys\fem - 1.8L Dura\forq-TDCi
(74kW/100PS) - Lynx/1.8L Dura\forq-TDCi
(92kW/125PS) - Lynx - Glow Plu\b
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Ins\falla\fion
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.\f
Ins\falla\fion 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).
\f
2. \f
3. \f
4. \f\f1.
Torque:\b
4\fNm
2.Torque:\b
7\fNm
3.Torque:\b
2\fNm
4.Torque:\b
15\fNm
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f\f
\f\f
\f\f
\f
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Page 1730 of 4402

Glow Plu\b Sys\fem - 2.0L Dura\forq-TDCi
(85kW/115PS) - DW/2.0L Dura\forq-TDCi
(100kW/136PS) - DW/2.0L Dura\forq-
TDCi (103kW/140PS) - DW, Emission
Requiremen\fs: S\fa\be IV - Glow Plu\b
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\falla\fion 1. Remove\fthe\fexh\bust\fg\bs\frecircul\btion\f(EGR)\f
v\bl
ve.\f
Refer\fto:\f Exh\bust\fG\bs\fRecircul\btion\f(EGR)\fV\blve \f
(3 0
3-08D\fEngine\fEmission\fControl\f-\f2.0L\f
Dur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f Torque:\b 20\fNm
\f
3. \f\f
1.Torque:\b 10\fNm
\f
2. Torque:\b 30\fNm
\f
4. \f\f 1.Torque:\b 2\fNm
\f
3. Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Page 1731 of 4402

Glow Plu\b Sys\fem - 2.2L Dura\forq-TDCi
(129kW/175PS) - DW - Glow Plu\b Sys\femS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Dia\bnosis and Tes\fin\b
General Equipmen\f
Inspec\fion and Verifica\fion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual Inspec\fion Char\f
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fFord\f
d
i\bgnostic\fequipment\fto\fdi\bgnose\fthe\fsystem.\f
Ford\fdi\bgnostic\fequipment
Electric\bl
Fuse(s)\f\f
Rel\by\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Glow\fplug(s)\f\f
Glow\fplug\fwire\f\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
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Page 1732 of 4402
Glow Plu\b Sys\fem - 2.2L Dura\forq-TDCi
(129kW/175PS) - DW - Glow Plu\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\falla\fion 1. Refer\fto:\f
In
t\bke\fM\bnifold\f(303-01G\fEngine\f-\f2.2L\f
Dur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. Torque:\b 8\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 1733 of 4402

Engine Emi\b\bion Cont\fol - 2.0L Du\fatec-
HE (107kW/145PS) - MI4/2.0L Du\fatec-
HE Flex Fuel (107kW/145PS) - MI4/2.3L
Du\fatec-HE (118kW/160PS) - MI4 -
Engine Emi\b\bion Cont\fol—2.0L Du\fatec-HE
(MI4)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\bc\fiption and Ope\fation
\f\f
De\bc\fiption
Exh\bust\fg\bs\frecircul\btion\f(EGR)\fv\blve\fg\bsket\f
EGR\fv\blve\f
The\fEGR\fsystem\f\bllows\f\b\fme\bsured\fqu\bntity\fof\fexh\bust\fg\bs\fto\fbe\fdirected\fb\bck\fto\fthe\f
i n
t\bke\fm\bnifold.\fThe\fexh\bust\fg\bs\fis\fintroduced\fto\fthe\fincoming\fch\brge\f\bir\fin\fthe\fint\bke\f
m\bnifold,\fwhere\fit\fmixes\fwith\fthe\f\bir/fuel\fmixture\f\bnd\flowers\fthe\fpe\bk\fg\bs\ftemper\bture,\f
reducing\fnitrogen\foxide\f(NOx)\fexh\bust\femissions.\fThe\fEGR\fv\blve\fis\felectric\blly\foper\bted\f
\bnd\fis\fcontrolled\fthrough\f\bn\finput\ffrom\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM).\f Item
1
2
\f
Pa\ft Numbe\f -
-
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Page 1734 of 4402
\f\fDe\bc\fiption
Cr\bnkc\bse\fvent\foil\fsep\br\btor\f
Positive\fcr\bnkc\bse\fventil\btion\f(PCV)\fv\blve\f
\f\f
De\bc\fiption
V\blve\fcover\f
PCV\fhose\f
Air\fcle\bner\f\bssembly\f
Item
1
2
Item 1
2
3
\f
Pa\ft Numbe\f -
-
\f
Pa\ft Numbe\f-
-
-
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Page 1735 of 4402

Engine Emi\b\bion Cont\fol - 2.0L Du\fatec-
HE (107kW/145PS) - MI4/2.0L Du\fatec-
HE Flex Fuel (107kW/145PS) - MI4/2.3L
Du\fatec-HE (118kW/160PS) - MI4 -
Engine Emi\b\bion Cont\fol—2.3L Du\fatec-HE
(MI4)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\bc\fiption and Ope\fation
\f\f
De\bc\fiption
Exh\bust\fg\bs\frecircul\btion\f(EGR)\fv\blve\fg\bsket\f
EGR\fv\blve\f
The\fEGR\fsystem\f\bllows\f\b\fme\bsured\fqu\bntity\fof\fexh\bust\fg\bs\fto\fbe\fdirected\fb\bck\fto\fthe\f
i n
t\bke\fm\bnifold.\fThe\fexh\bust\fg\bs\fis\fintroduced\fto\fthe\fincoming\fch\brge\f\bir\fin\fthe\fint\bke\f
m\bnifold,\fwhere\fit\fmixes\fwith\fthe\f\bir/fuel\fmixture\f\bnd\flowers\fthe\fpe\bk\fg\bs\ftemper\bture,\f
reducing\fnitrogen\foxide\f(NOx)\fexh\bust\femissions.\fThe\fEGR\fv\blve\fis\felectric\blly\foper\bted\f
\bnd\fis\fcontrolled\fthrough\f\bn\finput\ffrom\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM).\f Item
1
2
\f
Pa\ft Numbe\f -
-
Стр. 1 из 2
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Page 1736 of 4402
\f\fDe\bc\fiption
Cr\bnkc\bse\fvent\foil\fsep\br\btor\f
Positive\fcr\bnkc\bse\fventil\btion\f(PCV)\fv\blve\f
PCV\fhose\f
Int\bke\fm\bnifold\f
\f\f
De\bc\fiption
V\blve\fcover\f
PCV\fhose\f
Air\fcle\bner\f\bssembly\f
Item
1
2
3
4
Item 1
2
3
\f
Pa\ft Numbe\f -
-
-
-
\f
Pa\ft Numbe\f-
-
-
Стр. 2 из 2
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