Page 53 of 4402

Only\fuse\frefriger\bnt\fin\fg\bs\fform\fwhen\ffilling\fthe\fsystem\fthrough\fthe\flow-pressure\f
connection.\f
Only\fuse\frefriger\bnt\fin\fliquid\fform\fwhen\ffilling\fthe\fsystem\fthrough\fthe\fhigh-pressure\f
connection.\f
Refriger\bnt\f\btt\bcks\fcert\bin\fpl\bstics.\fOnly\fuse\fse\bls\fsuit\bble\ffor\frefriger\bnt.\f
If\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fis\fd\bm\bged,\fthe\ffixed\forifice\ftube\fc\bn\f
become\fblocked\fwith\fmet\bl\fp\brticles.\f
Any\fsort\fof\fblock\bge\fin\fthe\frefriger\bnt\fcircuit\fwill\fd\bm\bge\fthe\f\bir\fconditioning\f(A/C)\f
compressor\firrep\br\bbly.\f
If\fthe\f\bir\fconditioning\f(A/C)\fsystem\fh\bs\fbeen\fopened\ffor\f\b\fperiod\fgre\bter\fth\bn\f2\f
hours,\f\b\fnew\freceiver\fdrier\fmust\fbe\finst\blled\f\bnd\fthe\fev\bcu\bting\ftime\fto\fbe\fincre\bsed\fby\f
\b\fminimum\fof\f2\fhours.\f
NOTE:\fNew\f\bir\fconditioning\f(A/C)\fcompressors\f\bre\fdelivered\fprefilled.\f
NOTE:\fRefriger\bnt\foil\fin\fnew\f\bir\fconditioning\f(A/C)\fcompressors\fc\bn\fcont\bin\fTeflon,\f
visible\f\bs\fwhite\fp\brticles,\fwhich\fwill\fnot\fh\brm\fthe\fsystem.\f
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Page 329 of 4402

Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—2.0L
Dur\b\forq-TDCi (100kW/136PS) - DW-C/2.0L
Dur\b\forq-TDCi (85kW/115PS) - DW/2.2L
Dur\b\forq-TDCi (129kW/175PS) - DW/2.0L
Dur\b\forq-TDCi (103kW/140PS) - DW, RHD
FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Remov\bl \bnd Ins\f\bll\b\fion
M\b\feri\bls
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\f
r e
m\bins\fin\fthe\frest\fposition.\f
NOTE:\fThe\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\fbe\f
d\bm\bged\fduring\fremov\bl.\f Torque:\b 24\fNm
\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\fDrive\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq
-
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
4. \f
5. Refer\fto:\f Br\bke\fM\bster\fCylinder\f-\fRHD\fFWD \f(206-
06\f
Hydr\bulic\fBr\bke\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).
6. \f
7. \f
\f\f
\f\f
\f\f
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Page 333 of 4402
Ins\f\bll\b\fion 1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mat
er\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fbooster\f
pu
shrod\fis\fcorrectly\floc\bted.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 381 of 4402

Power S\beering \f Power S\beering Pump—
2.5L Dura\bec (162kW/220PS) \f VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\ffollowing\fitems:\f 1.
Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f
\bssembly.\f
Refer\fto:\fHe\bdl\bmp\fAssembly\f(417-01\f
Exterior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Refer\fto:\fAccessory\fDrive\fBelt\f(303-05B\f
Accessory\fDrive\f-\f2.5L\fDur\btec-ST\f(VI5),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Lower\fthe\fvehicle.\f
3. Position\fthe\fpower\fsteering\ffluid\freservoir\fto\fone\f side.\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r
e\fse\bled.\f Torque:\b 23\fNm
\f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
6. \f
7. Position\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fto\f one\fside.\f
\f\f
\f\f
\f\f
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Page 488 of 4402
20. \f
21. \f
22.NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
t
w
isted.\f
23.
Det\bch\fthe\f\bir\fconditioning\fcompressor\f\bnd\fsecure\f
to\fone\fside.\f
24. \f
25. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 902 of 4402
10. \f
11. \f
12. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05D\f
Ac c
essory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
13. Secure\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fto\f one\fside.\f
General \bqui\fment: C\bble\fties\f
14.
\f
\f
\f\f
\f\f
\f\f
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Page 1076 of 4402
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Front\fDrive\fH\blfsh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Front\fSubfr\bme.\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
18.
Det\bch\fthe\f\bir\fconditioning\f(A/C)\fcompressor\f\bnd\f
secure\fto\fone\fside.\f
19. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
20. General \bqui\fment: Mounting\ft\bble\fset\f
21 .
\f
22. \f
\f\f
\f\f
\f\f
\f\f
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Page 1203 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Oil CoolerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f Fu
el\fFilter\f(310-01D\fFuel\fT\bnk\f\bnd\f
Lin
es\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Throttle\fBody \f(303-04F\fFuel\fCh\brging\f
\bnd
\fControls\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc
essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
2. Remove\fthe\f\bir\fconditioning\fcompressor\f\bnd\f position\fto\fone\fside.\f
3. \f
4. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
in
st\blled.\f\f
5. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i
n
st\blled.\f\f
Torque:\b 9\fNm
\f
6. NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cl
e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f\f
Torque:\b \f
10
\fNm
\f
20\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
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