2006 FORD S-MAX conditioning compressor

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Page 1623 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b2.0L\bDuratec\fHE\b (107kW/145PS)\b\f\bMI4/2.0L\bDuratec\fHE\b Flex\bFuel\b(107kW/145PS)\b\f\bMI4/2.3L\b Duratec\fHE\b(118kW/160PS)\b\f\bMI4\b\f\b Accessory\bDrive S-MAX/G\bl\bxy$

Page 1624 of 4402

Accessory\bDrive\b\f\b2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.0L\bDuratec\fHE\b
Flex\bFuel\b(107kW/145PS)\b\f\bMI4/2.3L\b
Duratec\fHE\b(118kW/160PS)\b\f\bMI4\b\f\b
Accessory\bDrive
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
Accessory\bDrive\bBelt\bConcerns\b
CAUTION:\fDo\fnot\flubric\bte\fthe\f\bccessory\fdrive\fbelt,\f\b c
cessory\fdrive\fbelt\ftensioner\for\f
idler\fpulley(s)\f\bs\fpotenti\bl\fd\bm\bge\fto\fthe\f\bccessory\fdrive\fbelt\fm\bteri\bl\fconstruction,\f
\bccessory\fdrive\fbelt\ftensioner\fd\bmping\fmech\bnism,\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f
be\bring\f\bnd\fidler\fpulley(s)\fbe\bring\fm\by\foccur.\f
Cr\bcking\f
Acc

essory\fdrive\fbelts\f\bre\fm\bde\ffrom\frubber\fwhich\fh\brdens\fwith\ftime\f\bnd\fc\bn\fdevelop\f
cr\bcks.\fAs\fthe\f\bccessory\fdrive\fbelt\fruns\fon\fthe\fb\bck\fof\fsome\fof\fthe\fpulleys,\fthe\fcr\bcks\f\bre\f
opened\fup.\fSm\bll\fcr\bcks\f\bre\fnot\fconsidered\fto\fbe\f\b\ff\bilure\fof\fthe\f\bccessory\fdrive\fbelt.\fOnly\f
if\fthe\fcr\bck\fis\fdeep\fenough\fto\fre\bch\fthe\fbottom\fof\fthe\fgroove\fto\fexpose\fthe\fcord\for\f\bny\f
chunks\f\bre\ffound\fto\fbe\fmissing\ffrom\fthe\f\bccessory\fdrive\fbelt,\fis\fthe\f\bccessory\fdrive\fbelt\f
condition\fconsidered\fto\fbe\fun\bccept\bble.\f
1. 1.\b
Check\fthe\f\bccessory\fdrive\fbelt\ffor\fcr\bcks.\fIf\fthe\fd\bm\bge\fexceeds\fthe\f\bccept\bble\f
l
imit,\finst\bll\f\b\fnew\f\bccessory\fdrive\fbelt.\fREFER\fto:\f\f
Accessory\fDrive\fBelt \f(
303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145 PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/14 5
PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS )
\f-\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Mechanica\b
D\bm\bged\for\fcont\bmin\bted\f\bccessory\fdrive\fbelt\f\f
D\bm\bged\for\fcont\bmin\bted\fpulley(s)\f\f
Incorrect\f\bccessory\fdrive\fbelt\f\f
Incorrect\ffitment\fof\fthe\f\bccessory\fdrive\fbelt\f\f
Accessory\fdrive\fbelt\ftensioner\f\f
Accessory\fdrive\fbelt\fidler\fpulley\f\f
Gener\btor\f\f
Power\fsteering\fpump\f\f
Power\fsteering\fpump\fle\bk\bge\f\f
Air\fconditioning\f(A/C)\fcompressor\f\f
Pulley(s)\f\f
Loose\fh\brdw\bre\f
Стр. 1 из 8
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Page 1636 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b2.5L\bDuratec\b (162kW/220PS)\b\f\bVI5\b\f\bAccessory\bDriveS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description\band\bOperation\b \f\f Description\b Accessory\fdrive\fbelt\f$

Page 1637 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b2.5L\bDuratec\b (162kW/220PS)\b\f\bVI5\b\f\bAccessory\bDriveS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b Inspection\band\bVerification\b 1. 1.\b Verify\$

Accessory\bDrive\b\f\b2.5L\bDuratec\b
(162kW/220PS)\b\f\bVI5\b\f\bAccessory\bDriveS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
Accessory\bDrive\bBelt\bConcerns\b
CAUTION:\fDo\fnot\flubric\bte\fthe\f\bccessory\fdrive\fbelt,\f\b c
cessory\fdrive\fbelt\ftensioner\for\f
idler\fpulley(s)\f\bs\fpotenti\bl\fd\bm\bge\fto\fthe\f\bccessory\fdrive\fbelt\fm\bteri\bl\fconstruction,\f
\bccessory\fdrive\fbelt\ftensioner\fd\bmping\fmech\bnism,\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f
be\bring\f\bnd\fidler\fpulley(s)\fbe\bring\fm\by\foccur.\f
Cr\bcking\f
Acc

essory\fdrive\fbelts\f\bre\fm\bde\ffrom\frubber\fwhich\fh\brdens\fwith\ftime\f\bnd\fc\bn\fdevelop\f
cr\bcks.\fAs\fthe\f\bccessory\fdrive\fbelt\fruns\fon\fthe\fb\bck\fof\fsome\fof\fthe\fpulleys,\fthe\fcr\bcks\f\bre\f
opened\fup.\fSm\bll\fcr\bcks\f\bre\fnot\fconsidered\fto\fbe\f\b\ff\bilure\fof\fthe\f\bccessory\fdrive\fbelt.\fOnly\f
if\fthe\fcr\bck\fis\fdeep\fenough\fto\fre\bch\fthe\fbottom\fof\fthe\fgroove\fto\fexpose\fthe\fcord\for\f\bny\f
chunks\f\bre\ffound\fto\fbe\fmissing\ffrom\fthe\f\bccessory\fdrive\fbelt,\fis\fthe\f\bccessory\fdrive\fbelt\f
condition\fconsidered\fto\fbe\fun\bccept\bble.\f
1. 1.\b
Check\fthe\f\bccessory\fdrive\fbelt\ffor\fcr\bcks.\fIf\fthe\fd\bm\bge\fexceeds\fthe\f\bccept\bble\f
l
imit,\finst\bll\f\b\fnew\f\bccessory\fdrive\fbelt.\fREFER\fto:\f\f
Accessory\fDrive\fBelt \f(
303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145 PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145
PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS )
\f-\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f(74kW/ 1
00PS)\f
-\fLynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05F\fAccessory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
Mechanica\b

D\bm\bged\for\fcont\bmin\bted\f\bccessory\fdrive\fbelt\f\f
D\bm\bged\for\fcont\bmin\bted\fpulley(s)\f\f
Incorrect\f\bccessory\fdrive\fbelt\f\f
Incorrect\ffitment\fof\fthe\f\bccessory\fdrive\fbelt\f\f
Accessory\fdrive\fbelt\ftensioner\f\f
Accessory\fdrive\fbelt\fidler\fpulley\f\f
Gener\btor\f\f
Power\fsteering\fpump\f\f
Power\fsteering\fpump\fle\bk\bge\f\f
Air\fconditioning\f(A/C)\fcompressor\f\f
Pulley(s)\f\f
Loose\fh\brdw\bre\f
Стр. 1 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G165389&gui...procarmanuals.com
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Page 1646 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b2.5L\bDuratec\b (162kW/220PS)\b\f\bVI5\b\f\bAir\bConditioning\b (A/C)\bCompressor\bBelt S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\band\bInstallation\b Special\bTool(s)$

Page 1648 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b1.8L\bDuratorq\fTDCi\b (74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\f TDCi\b(92kW/125PS)\b\f\bLynx\b\f\bAccessory\b Drive S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description\band\b$

Page 1649 of 4402

Accessory\bDrive\b\f\b1.8L\bDuratorq\fTDCi\b
(74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\f
TDCi\b(92kW/125PS)\b\f\bLynx\b\f\bAccessory\b
Drive
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
Accessory\bDrive\bBelt\bConcerns\b
CAUTION:\fDo\fnot\flubric\bte\fthe\f\bccessory\fdrive\fbelt,\f\b c
cessory\fdrive\fbelt\ftensioner\for\f
idler\fpulley(s)\f\bs\fpotenti\bl\fd\bm\bge\fto\fthe\f\bccessory\fdrive\fbelt\fm\bteri\bl\fconstruction,\f
\bccessory\fdrive\fbelt\ftensioner\fd\bmping\fmech\bnism,\f\bccessory\fdrive\fbelt\ftensioner\fpulley\f
be\bring\f\bnd\fidler\fpulley(s)\fbe\bring\fm\by\foccur.\f
Cr\bcking\f
Acc

essory\fdrive\fbelts\f\bre\fm\bde\ffrom\frubber\fwhich\fh\brdens\fwith\ftime\f\bnd\fc\bn\fdevelop\f
cr\bcks.\fAs\fthe\f\bccessory\fdrive\fbelt\fruns\fon\fthe\fb\bck\fof\fsome\fof\fthe\fpulleys,\fthe\fcr\bcks\f\bre\f
opened\fup.\fSm\bll\fcr\bcks\f\bre\fnot\fconsidered\fto\fbe\f\b\ff\bilure\fof\fthe\f\bccessory\fdrive\fbelt.\fOnly\f
if\fthe\fcr\bck\fis\fdeep\fenough\fto\fre\bch\fthe\fbottom\fof\fthe\fgroove\fto\fexpose\fthe\fcord\for\f\bny\f
chunks\f\bre\ffound\fto\fbe\fmissing\ffrom\fthe\f\bccessory\fdrive\fbelt,\fis\fthe\f\bccessory\fdrive\fbelt\f
condition\fconsidered\fto\fbe\fun\bccept\bble.\f
1. 1.\b
Check\fthe\f\bccessory\fdrive\fbelt\ffor\fcr\bcks.\fIf\fthe\fd\bm\bge\fexceeds\fthe\f\bccept\bble\f
l
imit,\finst\bll\f\b\fnew\f\bccessory\fdrive\fbelt.\fREFER\fto:\f\f
Accessory\fDrive\fBelt \f(
303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145 PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f(107kW/145
PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS )
\f-\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05D\fAccessory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f(74kW/1
00PS)\f
Mechanica\b

D\bm\bged\for\fcont\bmin\bted\f\bccessory\fdrive\fbelt\f\f
D\bm\bged\for\fcont\bmin\bted\fpulley(s)\f\f
Incorrect\f\bccessory\fdrive\fbelt\f\f
Incorrect\ffitment\fof\fthe\f\bccessory\fdrive\fbelt\f\f
Accessory\fdrive\fbelt\ftensioner\f\f
Accessory\fdrive\fbelt\fidler\fpulley\f\f
Gener\btor\f\f
Power\fsteering\fpump\f\f
Power\fsteering\fpump\fle\bk\bge\f\f
Air\fconditioning\f(A/C)\fcompressor\f\f
Pulley(s)\f\f
Loose\fh\brdw\bre\f
Стр. 1 из 8
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G165389&gui...procarmanuals.com
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Page 1659 of 4402

$FORD S-MAX 2006 Service Repair Manual Accessory\bDrive\b\f\b2.0L\bDuratorq\fTDCi\b (85kW/115PS)\b\f\bDW/2.0L\bDuratorq\fTDCi\b (100kW/136PS)\b\f\bDW/2.0L\bDuratorq\f TDCi\b(103kW/140PS)\b\f\bDW,\bEmission\b Requirements:\bStage\bIV\b\f\bA$

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