Page 657 of 4402
19. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
20.CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
Mat
erial: Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
21.
Inst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque: \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
22. NOTE:\fThe\fc\bmsh\bft\fsprocket\fbolt\fmust\fnot\f
be
\ftightened\f\bt\fthis\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\fsprocket\f
c\bn\frot\bte\fon\fthe\fc\bmsh\bft.\f
23. Att\bch\fthe\fspeci\bl\ftool.\f S\f
ecial Tool(s): 303-376B\f
24.
\f
25. Att\bch\fthe\fspeci\bl\ftool.\f S\fecial Tool(s): 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 658 of 4402
26.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
27. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
th
e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f Torque: 72\fNm
\f
28. \f
29. Tighten\fthe\fM6\fx\f18\fmm\fbolt\ffinger-tight\fonly.\f
30. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n
st\blled.\f
S\fecial Tool(s): 20
5-072,\f205-072-02\f
Tor
que: \f
100\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
31. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 659 of 4402
32. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-376B\f
33 .
Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
34. C
AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\f
u n
til\fpiston\fNo.\f1\fis\f\bpproxim\btely\f45\fdegrees\f
before\ftop\fde\bd\fcenter\f(TDC).\f
35. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
36. C
AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 660 of 4402
37.NOTE:\fThe\fbolt\fc\bn\fonly\fbe\finst\blled\fif\fthe\f
v\b
lve\ftiming\fis\fcorrect.\f
Tighten\fthe\fM6\fx\f18\fmm\fbolt\ffinger-tight\fonly.\f
38
. NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
t
h
e\fv\blve\ftiming\fis\fcorrect.\f
Att\bch\fthe\fspeci\bl\ftool.\f
S\f
ecial Tool(s): 303-376B\f
39.
Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
40.
Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
41 .
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 661 of 4402
42.Torque: 20\fNm\f
43. \f\f 1.Material: Thre\bd\fLocking\fMS\f(WSK-
M2 G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que: 10\fNm
\f
2. Material: Thre\bd\fLocking\fMS\f(WSK-
M2G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que: 12\fNm
\f
44. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Check\fth\bt\fthe\fv\blve\fcle\br\bnce\fon\f\bll\fcylinders\f
m e
ets\fthe\fspecified\ftoler\bnces.\f
45. If\fnecess\bry,\frepe\bt\fthe\fsteps\funtil\fthe\fv\blve\f cle\br\bnce\fon\fe\bch\fcylinder\fmeets\fthe\fspecified\f
toler\bnce.\f
46. Apply\fse\bl\bnt.\f(be\bd\fdi\bmeter\f3mm)\f
Material: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7
J-M4G323-AA) \f
47. T
orque: 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 662 of 4402
48. \f\f1.Torque: 10\fNm
\f
2. Torque: 10\fNm
\f
49. Torque: 10\fNm
\f
50. \f
\f\f
\f\f
\f\f
\f\f
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Page 663 of 4402

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
General Equipment
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Schlitzschr\bubendreher
Trolley\fj\bck
1.General \bqui\fment: Schlitzschr\bubendreher \f
2. \f
3
. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
5. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
6. \f
7. \f\f 1.Torque: 48\fNm
\f
2. Torque: 80\fNm
\f
\f\f
\f\f
\f\f
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Page 664 of 4402
8. \f
9. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\fRefer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
10. General \bqui\fment: Trolley\fj\bck\f
11.
\f\f 1. Torque: 90\fNm
\f
2. Torque: 80\fNm
\f
3. Torque: 25\fNm
\f
4. Torque: 90\fNm
\f
12. Torque: 18\fNm
\f
\f\f
\f\f
\f\f
\f\f
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