2006 FORD S-MAX Service Repair Manual

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Page 2569 of 4402

$FORD S-MAX 2006 Service Repair Manual PINPOINT\bTE\fT\bH\b:\bMALFUNCTION\bOF\bRIGHT-HAND\bTEMPERATURE\b CONTROL\bFLAP\b- \bVEHICLE\f\bWITH\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\b CONTROL\b(EATC)\b NOTE:\fEnsure\fth\bt\fthe\fright-h\bnd\ftem$

PINPOINT\bTE\fT\bH\b:\bMALFUNCTION\bOF\bRIGHT-HAND\bTEMPERATURE\b
CONTROL\bFLAP\b-
\bVEHICLE\f\bWITH\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\b
CONTROL\b(EATC)\b
NOTE:\fEnsure\fth\bt\fthe\fright-h\bnd\ftemper\bture\fcontrol\ffl\bp\fis\fmech\bnic\blly\fOK.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bRIGHT-HAND\bTEMPERATURE\bCONTROL\bFLAP\b
ACTUATOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC6H211\ffrom\fthe\fright-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor,\fconnector\f
C6H211,\fpin\f2,\fcircuit\fCH211A\f(YE),\fwiring\fh\brness\f
side\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fH3 .\f\f
No\b GO

\fto\fH2 .\f\f
H2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bRIGHT-HAND\bTEMPERATURE\bCONTROL\bFLAP\b
ACTUATOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-A\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f25,\fcircuit\fCH211A\f(YE),\f
wiring\fh\brness\fside\f\bnd\fthe\fright-h\bnd\ftemper\bture\f
control\ffl\bp\f\bctu\btor,\fconnector\fC6H211,\fpin\f2,\f
circuit\fCH211A\f(YE),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCH211A\f(YE)\f
between\fthe\fEATC\fmodule\f\bnd\fthe\fright-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
H3:\bCHECK\bTHE\bCIRCUIT\f\bBETWEEN\bTHE\bRIGHT-HAND\bTEMPERATURE\bCONTROL\bFLAP\b
ACTUATOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-A\ffrom\fthe\fEATC\f
module.\f2\b
\f\f
\f\f
Стр. 59 из 92
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Page 2570 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101- A,\fpin\f9,\fcircuit\fCH212A\f(BU/OG),\f wiring\fh\brness\fside\f\bnd\fthe\fright-h\bnd\ftemper\bture\f control\ffl\bp\f\bc$

Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-
A,\fpin\f9,\fcircuit\fCH212A\f(BU/OG),\f
wiring\fh\brness\fside\f\bnd\fthe\fright-h\bnd\ftemper\bture\f
control\ffl\bp\f\bctu\btor,\fconnector\fC6H211,\fpin\f1,\f
circuit\fCH212A\f(BU/OG),\fwiring\fh\brness\fside.\f
3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f10,\fcircuit\fCH213A\f
(BN/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fright-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor,\fconnector\f
C6H211,\fpin\f3,\fcircuit\fCH213A\f(BN/GN),\fwiring\f
h\brness\fside.\f4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f22,\fcircuit\fCH214A\f
(GY/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fright-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor,\fconnector\f
C6H211,\fpin\f4,\fcircuit\fCH214A\f(GY/VT),\fwiring\f
h\brness\fside.\f5\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f23,\fcircuit\fCH215A\f(VT),\f
wiring\fh\brness\fside\f\bnd\fthe\fright-h\bnd\ftemper\bture\f
control\ffl\bp\f\bctu\btor,\fconnector\fC6H211,\fpin\f6,\f
circuit\fCH215A\f(VT),\fwiring\fh\brness\fside.\f6\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes\b
GO\fto\fH4 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\frelev\bnt\fcircuit\f
between\fthe\fright-h\bnd\ftemper\bture\fcontrol\ffl\bp\f
\bctu\btor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
H4:\bCHECK\bTHE\bCIRCUIT\f\bBETWEEN\bTHE\bRIGHT-HAND\bTEMPERATURE\bCONTROL\bFLAP\b
ACTUATOR\bAND\bTHE\bEATC\bMODULE\bFOR\b\fHORT\bTO\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-
A,\fpin\f9,\fcircuit\fCH212A\f(BU/OG),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2\b
\f\f
\f\f
\f\f
\f\f
Стр. 60 из 92
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Page 2571 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f10,\fcircuit\fCH213A\f (BN/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEAT$

Page 2572 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f10,\fcircuit\fCH213A\f (BN/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b Me\bsure\fthe\fresist\bnce\fbetween\fth$

Page 2573 of 4402

Page 2574 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f25,\fcircuit\fCH211A\f(YE),\f wiring\fh\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f C2H101-A,\fpin\f23,\fci$

Page 2575 of 4402

$FORD S-MAX 2006 Service Repair Manual PINPOINT\bTE\fT\bI\b:\bMALFUNCTION\bOF\bLEFT-HAND\bTEMPERATURE\b CONTROL\bFLAP\b- \bVEHICLE\f\bWITH\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\b CONTROL\b(EATC)\b NOTE:\fEnsure\fth\bt\fthe\fleft-h\bnd\ftempe$

PINPOINT\bTE\fT\bI\b:\bMALFUNCTION\bOF\bLEFT-HAND\bTEMPERATURE\b
CONTROL\bFLAP\b-
\bVEHICLE\f\bWITH\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\b
CONTROL\b(EATC)\b
NOTE:\fEnsure\fth\bt\fthe\fleft-h\bnd\ftemper\bture\fcontrol\ffl\bp\fis\fmech\bnic\blly\fOK.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
I1:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bLEFT-HAND\bTEMPERATURE\bCONTROL\bFLAP\b
ACTUATOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC5H237\ffrom\fthe\fleft-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor,\fconnector\f
C5H237,\fpin\f2,\fcircuit\fCH237A\f(VT/GY),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fI3.\f\f
No\b
GO

\fto\fI2.\f\f
I2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bLEFT-HAND\bTEMPERATURE\bCONTROL\bFLAP\b
ACTUATOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-A\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f12,\fcircuit\fCH237A\f
(VT/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor,\fconnector\f
C5H237,\fpin\f2,\fcircuit\fCH237A\f(VT/GY),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCH237A\f
(VT/GY)\fbetween\fthe\fEATC\fmodule\f\bnd\fthe\fleft-
h\bnd\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
I3:\bCHECK\bTHE\bCIRCUIT\f\bBETWEEN\bTHE\bLEFT-HAND\bTEMPERATURE\bCONTROL\bFLAP\b
ACTUATOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-A\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-
A,\fpin\f3,\fcircuit\fCH238A\f(YE/OG),\f
wiring\fh\brness\fside\f\bnd\fthe\fleft-h\bnd\ftemper\bture\f
control\ffl\bp\f\bctu\btor,\fconnector\fC5H237,\fpin\f1,\f
circuit\fCH238A\f(YE/OG),\fwiring\fh\brness\fside.\f
3\b
\f\f
Стр. 65 из 92
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Page 2576 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f4,\fcircuit\fCH239A\f (BU/WH),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-h\bnd\f temper\bture\fcontrol\ffl\bp\f\bctu$

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