2006 FORD S-MAX Service Repair Manual

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Page 3857 of 4402

$FORD S-MAX 2006 Service Repair Manual Most\f\bir\fb\bg\fsystem\fdi\bgnostic\fprocedures\frequire\fthe\fuse\fof\fsystem\fde\bctiv\btion\f\bnd\f system\fre\bctiv\btion\fprocedures.\fThese\fprocedures\frequire\fthe\f\bir\fb\bg\fmodule(s)\f\b$

Most\f\bir\fb\bg\fsystem\fdi\bgnostic\fprocedures\frequire\fthe\fuse\fof\fsystem\fde\bctiv\btion\f\bnd\f
system\fre\bctiv\btion\fprocedures.\fThese\fprocedures\frequire\fthe\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\f
belt\fretr\bctor\fpretensioners\fto\fbe\fdisconnected\ffrom\fthe\fSRS,\fthereby\fremoving\fthe\frisk\fof\f
\bir\fb\bg\fdeployment\fwhile\fdi\bgnostics\f\bre\fc\brried\fout.\f
Air\fb\bg\fsimul\btors\f\bre\frequired\fto\fc\brry\fout\fdi\bgnosis\f\bnd\ftesting\fof\fthe\f\bir\fb\bg\fsystem.\f
The\fsimul\btor\fcont\bins\f\b\fresistor,\fused\fto\fsimul\bte\f\bn\f\bir\fb\bg\fmodule\fconnection\fto\fthe\f
system.\fIt\fis\fnot\f\bccept\bble\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\fconnections\fwith\f\b\f0\fohm\f
jumper\fwire.\fIf\f\b\f0\fohm\fjumper\fwire\fis\fused\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\f connections,\f\bn\fillumin\bted\f\bir\fb\bg\fw\brning\fl\bmp\fwill\fbe\fdispl\byed\f\bnd\f\b\fDTC\flogged\fby\fthe\f
restr\bints\fcontrol\fmodule\f(RCM).\f
Deac\biva\bion
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bck u
p\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
WARNING:\fTo\fminimize\fthe\fpossibility\fof\fprem\bture\fdepl
oyment,\flive\f\bir\fb\bg\f
modules\fmust\fonly\fbe\fpl\bced\fon\fwork\fbenches\fwhich\fh\bve\fbeen\fground\fbonded\f\bnd\fwith\f
the\ftrim\fcover\ff\bcing\fup.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20
09\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. 4.
Connect\fthe\fdriver\f\bir\fb\bg\fsimul\btor\fto\fthe\fsub-h\brness\fin\fpl\bce\fof\fthe\fdriver\f\bir\f
b
\bg\fmodule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.
Disconnect\fthe\fp\bssenger\f\bir\fb\bg\fmodule\felectric\bl\fconnector.\f\f
R
EFER\fto:\f P\bssenger\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
6. 6.
Connect\fthe\fp\bssenger\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
p
\bssenger\f\bir\fb\bg\fmodule.\f
7. 7.
Remove\fthe\fdriver\flower\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fLower\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
8. 8.
Connect\fthe\fdriver\flower\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
d
river\flower\f\bir\fb\bg\fmodule.\f
9. 9.
Disconnect\fthe\fside\f\bir\fcurt\bin\fmodule\felectric\bl\fconnector\fon\fboth\fsides.\f\f
R
EFER\fto:\f Side\fAir\fCurt\bin\fModule\f-\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
10. 10.
Connect\fthe\fside\f\bir\fcurt\bin\fsimul\btors\fto\fthe\fwiring\fh\brnesses\fin\fpl\bce\fof\fthe\f
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Page 3858 of 4402

$FORD S-MAX 2006 Service Repair Manual side\f\bir\fcurt\bin\fmodules.\f 11. 11. Disconnect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f c onnector.\f 12. 12. Connect\fthe\foccup\bnt\frestr\bint\fsystems\$

side\f\bir\fcurt\bin\fmodules.\f
11. 11.
Disconnect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
12. 12.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fdriver\fside\funderse\bt\f
o
ccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\fb\bg\fmodule.\f
13. 13.
Disconnect\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
14. 14.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fp\bssenger\fside\f
u
nderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\f
b\bg\fmodule.\f
15. 15.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\f
p
retensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
16. 16.
Disconnect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
1

7. 17.
Connect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
18. 18.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fp\bssenger\fs\bfety\fbelt\f
r
etr\bctor\fpretensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
19. 19.
Disconnect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
2

0. 20.
Connect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
21. 21.
Connect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
Reac\biva\bion
WARNING:\fThe\f\bir\fb\bg\fsimul\btors\fmust\fbe\fremoved\f\bnd\fth
e\f\bir\fb\bg\fmodules\f
reconnected\fwhen\fre\bctiv\bted\fto\f\bvoid\fnon-deployment\fin\f\b\fcollision.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fsub-h\brness\f\bt\fthe\ftop\fof\fthe\f
s
teering\fcolumn.\f
Стр. 3 из 87
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Page 3859 of 4402

$FORD S-MAX 2006 Service Repair Manual 4.4. Connect\f\bnd\finst\bll\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f R EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20 09\f(501-20B\f Sup plement\bl\fRestr\bint\fSystem,\f$

4.4.
Connect\f\bnd\finst\bll\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20
09\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. 5.
Remove\fthe\fp\bssenger\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fp\bssenger\f\bir\fb\bg\fmodule\f
h
\brness.\f
6. 6.
Connect\f\bnd\finst\bll\fthe\fp\bssenger\f\bir\fb\bg\fmodule.\f\f
R
EFER\fto:\f P\bssenger\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
7. 7.
Remove\fthe\fdriver\flower\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fdriver\flower\f\bir\fb\bg\fwiring\f
h
\brness.\f
8. 8.
Connect\f\bnd\finst\bll\fthe\fdriver\flower\f\bir\fb\bg\fmodule.\f\f
R
EFER\fto:\f Driver\fLower\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
9. 9.
Remove\fthe\fside\f\bir\fcurt\bin\fsimul\btors\ffrom\fthe\fside\f\bir\fcurt\bin\fmodule\fwiring\f
h
\brnesses.\f
10. 10.
Connect\f\bnd\finst\bll\fthe\fside\f\bir\fcurt\bin\fmodules.\f\f
R
EFER\fto:\f Side\fAir\fCurt\bin\fModule\f-\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
11. 11.
Remove\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\fsimul\btor.\f
1

2. 12.
Connect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
13. 13.
Remove\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\fsimul\btor.\f
1

4. 14.
Connect\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
15. 15.
Remove\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\ffrom\fthe\fdriver\f
s
\bfety\fbelt\fretr\bctor\fpretensioner\fwiring\fh\brness.\f
16. 16.
Connect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
1

7. 17.
Att\bch\fthe\fB-pill\br\ftrim\fp\bnel.\f\f
R
EFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
18. 18.
Remove\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\ffrom\fthe\f
p
\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fwiring\fh\brness.\f
19. 19.
Connect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
2

0. 20.
Att\bch\fthe\fB-pill\br\ftrim\fp\bnel.\f\f
R
EFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
21. 21.
Connect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
Стр. 4 из 87
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Page 3860 of 4402

$FORD S-MAX 2006 Service Repair Manual 22.22. Prove\fout\fthe\fsystem.\f G lo\f\fary Air\fB\bg\fSimul\btor\f Air\fb\bg\fsimul\btors\f\bre\fused\fto\fsimul\bte\f\bir\fb\bg\fmodule\fconnections\fto\fthe\fsystem.\f De\bctiv\bte\fthe\fSystem$

22.22.
Prove\fout\fthe\fsystem.\f
G
lo\f\fary
Air\fB\bg\fSimul\btor\f
Air\fb\bg\fsimul\btors\f\bre\fused\fto\fsimul\bte\f\bir\fb\bg\fmodule\fconnections\fto\fthe\fsystem.\f
De\bctiv\bte\fthe\fSystem\f
De\bctiv\bte\fthe\fsystem\fme\bns\fto\fc\brry\fout\fthe\fde\bctiv\btion\fprocedure.\fREFER\fto\f
De\bctiv\btion\fin\fthis\fsection.\f
Prove\fOut\fthe\fSystem\f
The\f\bir\fb\bg\fw\brning\findic\btor\fwill\fillumin\bte\ffor\fthree\fseconds.\fIf\fthere\fis\f\b\ff\bult\fcondition,\f
the\f\bir\fb\bg\fw\brning\findic\btor\fwill\fst\by\fillumin\bted\for\fillumin\bte\f\bfter\f\b\ffive\fsecond\fdel\by.\f
Re\bctiv\bte\fthe\fSystem\f
Re\bctiv\bte\fthe\fsystem\fme\bns\fto\fc\brry\fout\fthe\fre\bctiv\btion\fprocedure.\fREFER\fto\f
Re\bctiv\btion\fin\fthis\fsection.\f
Principle\f of Opera\bion SRS Opera\bion
The\fvehicle\fis\fequipped\fwith\f\b\fDC\ffired\fsensing\fsystem.\f
I n

\fthe\fevent\fof\f\b\fsevere\ffront\bl\for\fthree-qu\brter\ffront\bl\fimp\bct,\fin\fexcess\fof\f\b\f
predetermined\flimit,\fthe\fdriver\f\bnd\fp\bssenger\ffront\f\bir\fb\bgs\f\bnd\fs\bfety\fbelt\fbuckle\f
pretensioners\fwill\fdeploy.\f
In\fthe\fevent\fof\f\b\fsevere\ffull\fside\fimp\bct,\fin\fexcess\fof\f\b\fpredetermined\flimit,\feither\fthe\f
driver\for\fp\bssenger\fside\f\bir\fb\bg,\fside\f\bir\fcurt\bin\f(if\fequipped)\f\bnd\fboth\fs\bfety\fbelt\fbuckle\f
pretensioners\fwill\fdeploy.\f
Air\fb\bg\fdeployment\fwill\fonly\foccur,\fin\fthe\fevent\fof\f\b\fsevere\fcollision,\fwhen\fthe\fignition\fkey\f
is\fin\fthe\fRUN\fposition.\fThe\fp\bssenger\f\bir\fb\bg\fde\bctiv\btion\f(PAD)\fswitch\f(if\fequipped)\fwill\f
de\bctiv\bte\fthe\fp\bssenger\f\bir\fb\bg\f\bnd\fp\bssenger\fside\f\bir\fb\bg\fin\fthe\fevent\fof\f\b\fsevere\ffront\bl\f
or\fside\fimp\bct;\fit\fwill\fnot\fde\bctiv\bte\fthe\fp\bssenger\fside\f\bir\fcurt\bin.\f
RCM
The\fRCM\fret\bins\ffull\fcontrol\fof\fthe\fwhole\fsystem,\fproviding\fcontinu\bl\fsystem\fchecks\f\bnd\ffull\f
di\bgnostic\fc\bp\bbilities.\fThe\fnon-vol\btile\fmemory\fstores\fthe\fDTCs,\fwhich\fc\bn\fthen\fbe\f
downlo\bded\fthrough\fthe\fd\bt\b\flink\fconnector\f(DLC)\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f
In\fthe\fevent\fof\f\b\ff\bilure\fin\fthe\fvehicle\fsupply\fduring\f\bn\f\bccident,\fthe\fRCM\fprovides\f\b\f
b\bckup\fpower\fsupply,\fsufficient\fto\fdeploy\fthe\f\bir\fb\bg(s)\ffor\f\b\fminimum\fof\f150\fms.\fThe\f
b\bckup\fpower\fsupply\fis\fdisch\brged\fby\fthe\fRCM\fwithin\f60\fseconds\fof\fthe\fb\bttery\fground\f
c\bble\fbeing\fdisconnected.\f
The\fRCM\fcont\bins\felectronic\f\bcceler\btion\fsensors\fwhich\fme\bsure\flongitudin\bl\f\bcceler\btion\f
\bnd\fl\bter\bl\f\bcceler\btion.\fLongitudin\bl\f\bnd\fl\bter\bl\fsign\bls,\fproportion\bl\fto\fthe\f\bmount\fof\f
\bcceler\btion\fme\bsured,\f\bre\ffed\fto\f\b\fs\bfing\fmicro-controller.\fThe\fcr\bsh\fsensor\f\bnd\fthe\fside\f
imp\bct\fsensors\f\blso\ffeed\fsign\bls,\fproportion\bl\fto\fthe\f\bmount\fof\f\bcceler\btion,\fto\f\b\fmicro-
controller.\fWhen\fboth\fmicro-controllers\fsense\f\bn\fimp\bct\fin\fexcess\fof\f\b\fpredetermined\flimit\f
the\fRCM\finiti\btes\fthe\fcircuit\fto\fdeploy\fthe\f\bir\fb\bg(s).\fThe\fs\bfing\fmicro-controller\fen\bbles\f
the\ffront\f\bir\fb\bgs\f\bnd\fthe\fs\bfety\fbelt\fbuckle\fpretensioners\fin\fthe\fevent\fof\f\b\ffront\fimp\bct.\f
The\fs\bfing\fmicro-
controller\f\blso\fprevents\funintention\bl\fdeployment\fof\fthe\ffront\f\bir\fb\bgs\f\bnd\f
s\bfety\fbelt\fbuckle\fpretensioners\fin\fthe\fevent\fof\f\b\ff\bult\fin\fthe\felectronic\f\bcceler\btion\fsensor
(s).\f
Cra\fh Sen\for
The\fcr\bsh\fsensor\fcont\bins\f\bn\f\bcceler\btion\fsensor,\ffilter,\f\bmplifier\f\bnd\f\bn\f\bpplic\btion\fspecific\f
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Page 3861 of 4402

$FORD S-MAX 2006 Service Repair Manual integr\bted\fcircuit\ffor\fsign\bl\ftr\bnsmitting\f\bnd\fis\fmounted\fon\fthe\fr\bdi\btor\fgrille\fopening\fp\bnel\f reinforcement.\fThe\fcr\bsh\fsensor\fsends\f\b\fsign\bl\f\bt\f\b\flevel\fdetermined$

integr\bted\fcircuit\ffor\fsign\bl\ftr\bnsmitting\f\bnd\fis\fmounted\fon\fthe\fr\bdi\btor\fgrille\fopening\fp\bnel\f
reinforcement.\fThe\fcr\bsh\fsensor\fsends\f\b\fsign\bl\f\bt\f\b\flevel\fdetermined\fby\fthe\fcr\bsh\fseverity\f
to\fthe\fRCM.\fThe\fRCM\fwill\fev\blu\bte\fthe\fsign\bl\f\bg\binst\fstored\fd\bt\b\f\bnd\fdeploy\fthe\ffront\bl\f\bir\f
b\bgs\f\bnd\fs\bfety\fbelt\fbuckle\fpretensioners\fif\frequired.\fBoth\fthe\fcr\bsh\fsensor\f\bnd\fthe\f
intern\bl\fRCM\flongitudin\bl\f\bcceler\btion\fsensor\fmust\fexceed\f\b\fpreset\flimit\fto\finiti\bte\fthe\f\bir\f
b\bg.\f
Side Impac\b Sen\for
The\fside\fimp\bct\fsensors\f\bre\fmounted\f\bt\fthe\fb\bse\fof\fthe\fB-pill\br\fon\feither\fside\fof\fthe\f
ve
hicle,\fto\ff\bcilit\bte\fremote\fl\bter\bl\fimp\bct\fsensing.\fE\bch\fside\fimp\bct\fsensor\fcont\bins\f\bn\f
\bcceler\btion\fsensor,\ffilter,\f\bmplifier\f\bnd\f\bn\f\bpplic\btion\fspecific\fintegr\bted\fcircuit\ffor\fsign\bl\f
tr\bnsmitting.\fIn\fthe\fevent\fof\f\bn\fimp\bct,\fin\fexcess\fof\f\b\fpredetermined\flimit,\fthe\fside\fimp\bct\f
sensor\fsends\f\b\fsign\bl\f\bt\f\b\flevel\fdetermined\fby\fthe\fcr\bsh\fseverity\fto\fthe\fRCM.\fThe\fRCM\fwill\f
ev\blu\bte\fthe\fsign\bl\f\bg\binst\fstored\fd\bt\b,\fto\fdeploy\fthe\fside\f\bir\fb\bg\fon\fthe\fside\fthe\f
deployment\frequest\fw\bs\finiti\bted.\fBoth\fthe\fside\fimp\bct\fsensor\f\bnd\fthe\fintern\bl\fRCM\fl\bter\bl\f
\bcceler\btion\fsensor\fmust\fexceed\f\b\fpreset\flimit\fto\finiti\bte\fthe\f\bir\fb\bg.\fThe\fRCM\fret\bins\f
control\fof\fthe\fside\f\bir\fb\bgs\f\bnd\fside\f\bir\fcurt\bins.\f
Air Bag Warning Indica\bor
The\f\bir\fb\bg\fw\brning\findic\btor\fis\fincorpor\bted\finto\fthe\finstrument\fcluster,\ftogether\fwith\fthe\f
\b u

tom\btic\fdet\bch\fdetect\fcircuit.\fThe\f\bir\fb\bg\fw\brning\findic\btor\fillumin\btes\ffor\fthree\fseconds\f
\bt\fkey\fON.\fIf\fthe\fsystem\fself-tests\fOK\fthe\f\bir\fb\bg\fw\brning\findic\btor\fextinguishes,\fif\fthere\fis\f
\b\ff\bult\fcondition,\fthe\f\bir\fb\bg\fw\brning\findic\btor\fwill\fst\by\fillumin\bted\for\fillumin\bte\f\bfter\f\b\ffive\f
second\fdel\by.\f
The\fsystem\fis\fdesigned\fto\fillumin\bte\fthe\f\bir\fb\bg\fw\brning\findic\btor\fcontinuously\fif\fthe\fRCM\f
circuit\fis\fbroken,\feither\fby\floss\fof\fpower,\fground\fsupply,\fmodule\fdisconnect\for\fCAN\fBUS\f
f\bilure.\fThe\fRCM\fret\bining\fbolts\f\bre\fthe\fground\fcircuit.\f
Di\bgnostic\fev\blu\btion\fof\fthe\fSRS\fc\bn\fbe\fm\bde\fthrough\fthe\fDLC\f\bnd\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\fto\fest\bblish\fthe\fn\bture\fof\fthe\fconcern.\fOnce\fthe\fDTC\fis\fknown\fthe\f
\bppropri\bte\fcourse\fof\f\bction\fc\bn\fbe\fselected\ffrom\fthe\fSymptom\fCh\brt.\f\f
In\fpec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

i\fual In\fpec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\bom Char\b
NOTE:\fIt\fis\fonly\f\bllowed\fto\frep\bir\fcircuits\fbetween\fc o
nnectors.\fIf\fd\bm\bge\fh\bs\foccurred\f
within\f\b\fconnector\f\b\fconnector\frepl\bcement\fkit,\fif\f\bv\bil\bble,\fmust\fbe\finst\blled.\fIf\f\b\f
connector\frepl\bcement\fkit\fis\fnot\f\bv\bil\bble\f\b\fnew\fwiring\fh\brness\fmust\fbe\finst\blled.\f
Electric\bl
Fuse(s)\f\f
Electric\bl\fconnector(s)\f\f
Circuit(s)\f\f
Wiring\fh\brness\f\f
Air\fb\bg\fmodule(s)\f
Стр. 6 из 87
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Page 3862 of 4402

$FORD S-MAX 2006 Service Repair Manual Connectors\fmust\fnot\fbe\fdis\bssembled.\f Sym\ftomPossible SourcesAction No\fcommunic\btion\fwith\fthe\f moduleDLC.\f RCM.\f Circuit(s).\f * * *GO\fto\fPinpoint\fTest\f A.\f\f * DTC\fB0001\f11:\fDri$

Connectors\fmust\fnot\fbe\fdis\bssembled.\f
Sym\ftomPossible SourcesAction
No\fcommunic\btion\fwith\fthe\f
moduleDLC.\f
RCM.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
DTC\fB0001\f11:\fDriver\f\bir\fb\bg\f
circuit\fshort\fto\fgroundDriver\f\bir\fb\bg\f
module.\f Clockspring.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
DTC\fB0001\f12:\fDriver\f\bir\fb\bg\f
short\fto\fb\btteryClockspring.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
DTC\fB0001\f13:\fDriver\f\bir\fb\bg\f
open\fcircuit\for\fhigh\fresist\bnceDriver\f\bir\fb\bg\f
module.\f Clockspring.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
DTC\fB0001\f19:\fDriver\f\bir\fb\bg\f
cross\flink\fto\f\bnother\ffiring\f
circuitCircuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f E.
\f\f
*
DTC\fB0001\f1A:\fDriver\f\bir\fb\bg\f
circuit\flow\fresist\bnceDriver\f\bir\fb\bg\f
module.\f
Clockspring.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
F.\f\f
*
DTC\fB0001\f55:\fDriver\f\bir\fb\bg\f
configur\btion\ff\bilureDriver\f\bir\fb\bg\f
module.\f RCM.\f
*
*Configure\fthe\fdriver\f\bir\fb\bg\fmodule.\f
REFER\fto\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
*
DTC\fB0004\f11:\fDriver\flower\f
\bir\fb\bg\fcircuit\fshort\fto\fgroundDriver\flower\f\bir\fb\bg\f
module.\f
Clockspring.\f
Circuit(s).\f
*
*
*
GO\fto\fPinpoint\fTest\f
G.\f\f
*
DTC\fB0004\f12:\fDriver\flower\f
\bir\fb\bg\fshort\fto\fb\btteryCircuit(s).\f
*GO\fto\fPinpoint\fTest\f H.\f\f
*
DTC\fB0004\f13:\fDriver\flower\f
\bir\fb\bg\fopen\fcircuit\for\fhigh\f
resist\bnceDriver\flower\f\bir\fb\bg\f
module.\f
Circuit(s).\f
*
*
GO\fto\fPinpoint\fTest\f
I.\f\f
*
DTC\fB0004\f19:\fDriver\flower\f
\bir\fb\bg\fcross\flink\fto\f\bnother\f
firing\fcircuitCircuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f J.
\f\f
*
DTC\fB0004\f1A:\fDriver\flower\f
\bir\fb\bg\fcircuit\flow\fresist\bnceDriver\flower\f\bir\fb\bg\f
module.\f
Circuit(s).\f
*
*
GO\fto\fPinpoint\fTest\f
K.\f\f
*
DTC\fB0004\f55:\fDriver\flower\f
\bir\fb\bg\fmodule\fconfigur\btion\f
f\bilureDriver\flower\f\bir\fb\bg\f
module.\f
RCM.\f
*
*
Configure\fthe\fdriver\flower\f\bir\fb\bg\f
module.\fREFER\fto\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
*
DTC\fB0010\f11:\fP\bssenger\f\bir\f
b\bg\fcircuit\fshort\fto\fgroundP\bssenger\f\bir\fb\bg\f
module.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
L.\f\f
*
DTC\fB0010\f12:\fP\bssenger\f\bir\f
b\bg\fshort\fto\fb\btteryCircuit(s).\f
*GO\fto\fPinpoint\fTest\f M.\f\f
*
DTC\fB0010\f13:\fP\bssenger\f\bir\f
b\bg\fopen\fcircuit\for\fhigh\f
resist\bnceP\bssenger\f\bir\fb\bg\f
module.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
N.\f\f
*
DTC\fB0010\f19:\fP\bssenger\f\bir\f
b\bg\fcross\flink\fto\f\bnother\ffiring\f
circuit
Circuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
Стр. 7 из 87
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Page 3863 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fPinpoint\fTest\fO.\f\f * DTC\fB0010\f1A:\fP\bssenger\f\bir\f b\bg\fcircuit\flow\fresist\bnceP\bssenger\f\bir\fb\bg\f module.\f Circuit(s).\f * *GO\fto\fPinpoint\fTest\f P.\f\f * DTC\fB0010\f55$

GO\fto\fPinpoint\fTest\fO.\f\f
*
DTC\fB0010\f1A:\fP\bssenger\f\bir\f
b\bg\fcircuit\flow\fresist\bnceP\bssenger\f\bir\fb\bg\f
module.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
P.\f\f
*
DTC\fB0010\f55:\fP\bssenger\f\bir\f
b\bg\fconfigur\btion\ff\bilureP\bssenger\f\bir\fb\bg\f
module.\f RCM.\f
*
*Configure\fthe\fp\bssenger\f\bir\fb\bg\f
module.\fREFER\fto\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
*
DTC\fB0050\f12:\fDriver\fs\bfety\f
belt\fbuckle\fswitch\fshort\fto\f
b\btteryDriver\fs\bfety\fbelt\f
buckle\fswitch\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
Q.\f\f
*
DTC\fB0050\f19:\fDriver\fs\bfety\f
belt\fbuckle\fswitch\fcross\flink\fto\f
\bnother\ffiring\fcircuit
Circuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f R.
\f\f
*
DTC\fB0050\f1E:\fDriver\fs\bfety\f
belt\fbuckle\fswitch\fresist\bnce\f
out\fof\fr\bnge\fDriver\fs\bfety\fbelt\f
buckle\fswitch\f
*GO\fto\fPinpoint\fTest\f
S.\f\f
*
DTC\fB0050\f55:\fDriver\fs\bfety\f
belt\fbuckle\fswitch\f
configur\btion\ff\bilureDriver\fs\bfety\fbelt\f
buckle\fswitch.\f RCM.\f
*
*Configure\fthe\fdriver\fs\bfety\fbelt\f
buckle\fswitch.\fREFER\fto\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\fREPEAT\fthe\f
self-test,\fCLEAR\fthe\fDTCs.\f
*
DTC\fB0052\f12:\fP\bssenger\f
s\bfety\fbelt\fbuckle\fswitch\fshort\f
to\fb\bttery
P\bssenger\fs\bfety\f
belt\fbuckle\fswitch\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
T.\f\f
*
DTC\fB0052\f19:\fP\bssenger\f
s\bfety\fbelt\fbuckle\fswitch\fcross\f
link\fto\f\bnother\ffiring\fcircuit
Circuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f U.
\f\f
*
DTC\fB0052\f1E:\fP\bssenger\f
s\bfety\fbelt\fbuckle\fswitch\f
resist\bnce\fout\fof\fr\bnge\fP\bssenger\fs\bfety\f
belt\fbuckle\fswitch\f
*GO\fto\fPinpoint\fTest\f
V.\f\f
*
DTC\fB0052\f55:\fP\bssenger\f
s\bfety\fbelt\fbuckle\fswitch\f
configur\btion\ff\bilureP\bssenger\fs\bfety\f
belt\fbuckle\fswitch.\f RCM.\f
*
*Configure\fthe\fp\bssenger\fs\bfety\fbelt\f
buckle\fswitch.\fREFER\fto\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\fREPEAT\fthe\f
self-test,\fCLEAR\fthe\fDTCs.\f
*
DTC\fB0070\f11:\fDriver\fs\bfety\f
belt\fpretensioner\fshort\fto\f
groundDriver\fs\bfety\fbelt\f
pretensioner.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
W.\f\f
*
DTC\fB0070\f12:\fDriver\fs\bfety\f
belt\fpretensioner\fshort\fto\f
b\btteryDriver\fs\bfety\fbelt\f
pretensioner.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
X.\f\f
*
DTC\fB0070\f13:\fDriver\fs\bfety\f
belt\fpretensioner\fopen\fcircuitDriver\fs\bfety\fbelt\f
pretensioner.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
Y.\f\f
*
DTC\fB0070\f19:\fDriver\fs\bfety\f
belt\fpretensioner\fcross\flink\fto\f
\bnother\ffiring\fcircuitCircuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f Z.
\f\f
*
DTC\fB0070\f1A:\fDriver\fs\bfety\f
belt\fpretensioner\flow\f
resist\bnceDriver\fs\bfety\fbelt\f
pretensioner.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
AA.\f\f
*
DTC\fB0070\f55:\fDriver\fs\bfety\f
belt\fpretensioner\fconfigur\btion\f
f\bilure
Driver\fs\bfety\fbelt\f
pretensioner.\f
RCM.\f
*
*Configure\fthe\fdriver\fs\bfety\fbelt\f
pretensioner.\fREFER\fto\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\fREPEAT\fthe\f
self-test,\fCLEAR\fthe\fDTCs.\f
*
DTC\fB0072\f11:\fP\bssenger\f
s\bfety\fbelt\fpretensioner\fshort\fP\bssenger\fs\bfety\f
belt\fpretensioner.\f
*GO\fto\fPinpoint\fTest\f
AB.\f\f
*
Стр. 8 из 87
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Page 3864 of 4402

$FORD S-MAX 2006 Service Repair Manual to\fgroundCircuit(s).\f * DTC\fB0072\f12:\fP\bssenger\f s\bfety\fbelt\fpretensioner\fshort\f to\fb\btteryP\bssenger\fs\bfety\f belt\fpretensioner.\f Circuit(s).\f * *GO\fto\fPinpoint\fTest\f AC.\f\f *$

to\fgroundCircuit(s).\f
*
DTC\fB0072\f12:\fP\bssenger\f
s\bfety\fbelt\fpretensioner\fshort\f
to\fb\btteryP\bssenger\fs\bfety\f
belt\fpretensioner.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
AC.\f\f
*
DTC\fB0072\f13:\fP\bssenger\f
s\bfety\fbelt\fpretensioner\fopen\f
circuitP\bssenger\fs\bfety\f
belt\fpretensioner.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
AD.\f\f
*
DTC\fB0072\f19:\fP\bssenger\f
s\bfety\fbelt\fpretensioner\fcross\f
link\fto\f\bnother\ffiring\fcircuitCircuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f AE
.\f\f
*
DTC\fB0072\f1A:\fP\bssenger\f
s\bfety\fbelt\fpretensioner\flow\f
resist\bnceP\bssenger\fs\bfety\f
belt\fpretensioner.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
AF.\f\f
*
DTC\fB0072\f55:\fP\bssenger\f
s\bfety\fbelt\fpretensioner\f
configur\btion\ff\bilureP\bssenger\fs\bfety\f
belt\fpretensioner.\f RCM.\f
*
*Configure\fthe\fp\bssenger\fs\bfety\fbelt\f
pretensioner.\fREFER\fto\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\fREPEAT\fthe\f
self-test,\fCLEAR\fthe\fDTCs.\f
*
DTC\fB0094\f11:\fFront\fcr\bsh\f
sensor\fcircuit\fshort\fto\fgroundCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AG.\f\f
*
DTC\fB0094\f12:\fFront\fcr\bsh\f
sensor\fcircuit\fshort\fto\fb\btteryCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AH.\f\f
*
DTC\fB0094\f19:\fFront\fcr\bsh\f
sensor\fcross\flink\fto\f\bnother\f
firing\fcircuitCircuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f AI
.\f\f
*
DTC\fB0094\f55:\fFront\fcr\bsh\f
sensor\fconfigur\btion\ff\bilureCr\bsh\fsensor.\f
RCM.\f
*
*Configure\fthe\fcr\bsh\fsensor.\fREFER\fto\f
the\fFord\f\bpproved\fdi\bgnostic\ftool.\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fB0094\f87:\fFront\fcr\bsh\f
sensor\fcommunic\btions\ff\bultCr\bsh\fsensor.\f
RCM.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
AJ.\f\f
*
DTC\fB0094\f92:\fFront\fcr\bsh\f
sensor\fto\frestr\bints\fcontrol\f
module\f(RCM)\fmism\btchIncorrect\fnew\fcr\bsh\f
sensor\finst\blled.\f
*
INSTALL\fthe\fcorrect\fcr\bsh\fsensor.\f\f
REFER\fto:\f Cr\bsh\fSensor \f(501-20B\f
Sup

plement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fB0094\f96:\fFront\fcr\bsh\f
sensor\fintern\bl\ff\bultCr\bsh\fsensor.\f
*INSTALL\f\b\fnew\fcr\bsh\fsensor.\f\f
REFER\fto:\f Cr\bsh\fSensor \f(501-20B\f
Sup

plement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fB00D2\f01:\fRCM\fw\brning\f
indic\btor\fl\bmp\fcircuit\ff\bilureInstrument\fcluster.\f
CAN\fbus.\f
*
*Check\fthe\finstrument\fcluster.\f\f
REFER\fto:\f Instrument\fCluster \f(413-
01\f
Instrument\fCluster,\fDi\bgnosis\f\bnd\f
Testing).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fB00D5\f12:\fPAD\findic\btor\f
short\fto\fb\btteryPAD\findic\btor.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
AK.\f\f
*
DTC\fB00D5\f14:\fPAD\findic\btor\f
short\fto\fground\for\f
disconnectedPAD\findic\btor.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
AL.\f\f
*
DTC\fB00D5\f55:\fPAD\findic\btor\f
configur\btion\ff\bilureRCM.\f
PAD\findic\btor.\f
*
*Configure\fthe\fPAD\findic\btor.\fREFER\fto\f
the\fFord\f\bpproved\fdi\bgnostic\ftool.\f
*
Стр. 9 из
87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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