Page 1105 of 4402
22.Torque:\b 10\fNm\f
23. General\bEquipment:\b Hose\fcl\bmp\f
re m
over/inst\bller \f
24.
\f
25. Torque:\b 10\fNm
\f
26. Torque:\b 20\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1106 of 4402
27. \f
28.Torque:\b 10\fNm
\f
29. Torque:\b 10\fNm
\f
30. Inst\bll\fthe\ffollowing\fitems:\f 1. Air\fCle\bner\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(118kW/160PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV/St\bge\fV,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. B\bttery\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Cowl\fP\bnel\fGrille\f
\f\f
\f\f
\f\f
\f\f
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Page 1107 of 4402
Refer\fto:\fCowl\fP\bnel\fGrille \f(501-02\fFront\f
End
\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Ch\brge\fAir\fCooler\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\f
Int
\bke\fAir\fDistribution\f\bnd\fFiltering\f-\f2.0L\f
Dur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(118kW/160PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV/St\bge\fV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
5. R\bdi\btor\f
Refer\fto:\f R\bdi\btor\f(303-
03E\fEngine\fCooling\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Стр. 7 из 7
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Page 1108 of 4402
Engine - \b.0L \furatorq-T\fCi (85kW/115PS) -
\fW/\b.0L \furatorq-T\fCi (100kW/136PS) -
\fW/\b.0L \furatorq-T\fCi (103kW/140PS) - \fW,
Emission Requirements: Stage IV - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-174\f
G\buge,\fBolt\fAngle\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-204\f
Aligner,\fClutch\fDisc\f1.
NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\fd\bm\bged
1.Torque:\b 9\fNm\f
2. Torque:\b 20\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 11
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Page 1109 of 4402
2.NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled\f
3.CAUTION:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
4. \f\f1.
NOTE:\fOnly\f
tighten\fthe\f
nuts\ffinger\f
tight\f\bt\fthis\f
st\bge.\f
2.NOTE:\fOnly\f
tighten\fthe\f
nuts\ffinger\f
tight\f\bt\fthis\f
st\bge.\f
3.NOTE:\f
M\bke\fsure\f
th\bt\fnew\f
components\f
\bre\f
inst\blled.
NOTE:\fOnly\f
tighten\fthe\f
nuts\ffinger\f
tight\f\bt\fthis\f
st\bge.
5.CAUTION:\f
Use\f\bn\fopen
ended\fwrench\f
to\fprevent\fthe\f
component\f
\f\f
\f\f
\f\f
\f
Стр. 2 из 11
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Page 1110 of 4402
from\fturning.
Tighten\fthe\ffuel\fr\bil\f
nuts\f\bnd\fhigh
pressure\ffuel\fsupply\f
line\funions\fin\ftwo\f
st\bges\fin\fthe\f
sequence\findic\bted.
Torque:\b
Fuel\fr\bil\fnuts\f
Nm\f
High
fuel\fsupply\fline\f
unions\f
19\fNm
30\fNm
6. \f
7. Spec\fal\bTool(s):\b 303-174\f
To r
que:\b \f
4\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
8. Torque:\b \f
5\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f\f
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Page 1111 of 4402

9.If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\fsensor,\fposition\f
the\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley\f\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b2\fNm
\f
10. \f\f
If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\fCMP\f
sensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\fcont\bct\fwith\f
the\fc\bmsh\bft\fpulley.\f\f
Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\fsensor\f\bnd\fthe\f
int\bke\fm\bnifold\f(X).\f\f
Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\fbetween\fthe\f
CMP\fsensor\f\bnd\fthe\fint\bke\fm\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\f
tighten\fthe\fret\bining\fbolt.\f
Torque:\b 2\fNm
\f
11. Inspect\fthe\fflywheel.\f
Refer\fto:\f M\bnu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-
00\fM\bnu\bl\f
Tr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\fGener\bl\fInform\btion,\f
Di\bgnosis\f\bnd\fTesting).\f
12. Spec\fal\bTool(s):\b 205-044-01,\f303-254\f
Tor
que:\b 48\fNm
\f
13. Spec\fal\bTool(s):\b 308-204\f
Tor
que:\b 29\fNm
\f
14. Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1112 of 4402
15.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcr\bnksh\bft\fis\fnot\f
rot\bted\fwhile\fthe\fspeci\bl\ftool\fis\finst\blled.\f
Spec\fal\bTool(s):\b30
3-1059\f
16. \f\f
1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
3.
NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\fthis\f
st\bge.\f
4.
CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
cr\bnksh\bft\fposition\f(CKP)\fsensor\fring.\f
17. \f\f 1. Allen\fkey,\f6mm\f
3.Torque:\b 21\fNm
\f
18. Torque:\b 50\fNm
\f
19. Remove\fthe\fspeci\bl\ftool.\f Spec\fal\bTool(s):\b 303-735\f
\f\f
\f\f
\f\f
\f\f
\f\f
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