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10. \f\f1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fpin\fpunch.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\b
t
\fthis\fst\bge.\f
Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f
x\f
25\fmm\fbolt.\f
11. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f
12. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Undo\fthe\fbolt\fof\fthe\fc\bmsh\bft\fsprocket\fby\f5\f
tu
rns.\f
13. CAUTION:\fM\bke\f\b\fnote\fof/m\brk\fthe\f
in
st\blled\fpositions\fof\fthe\fcomponents\fbefore\f
remov\bl.\f\f
\f\f
\f
\f\f
\f\f
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Page 450 of 4402

Installation 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\foil\fto\fthe\fc\bmsh\bft\fbe\bring\fc\bps.\f
Mat
erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
2. I
nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Adjust\fthe\fv\blve\fcle\br\bnces.\f
Re
fer\fto:\fVentilspiel\feinstellen\f(303-01A\fMotor\f-\f
2.0L\fDur\btec-HE\f(MI4),\fGener\bl\fProcedures).\f
4. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h
is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
5. Inst\bll\fthe\fspeci\bl\ftool.\f Sp
ecial\bTool(\f):\b 303-376B\f
6. \f
\f
\f
\f\f
\f\f
\f\f
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Page 451 of 4402
7. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-748\f
8. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f\f
9. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Torque:\b 72\fNm
\f
10. Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
11.
Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 452 of 4402
12.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\fof\f\b\f
t u
rn\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f45°\fbefore\f
TDC.\f
13. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
14. WA
RNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
s p
eci\bl\ftool.\f\f
15. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fThe\fbolt\fm\by\fonly\fbe\finst\blled\fif\fthe\f
v\blve\ftimings\f\bre\fcorrect.\f Bolt\fM6\fx\f18\fmm\f
16
. NOTE:\fThe\fspeci\bl\ftool\fm\by\fonly\fbe\finst\blled\f
if
\fthe\fv\blve\ftimings\f\bre\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
Sp
ecial\bTool(\f):\b 303-376B\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 453 of 4402
17. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
18 .
Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
19.
\f
20. Torque:\b 20\fNm
\f
21. \f\f 1.Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 10\fNm
\f
2. Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3
49-A7\f/\f2U7J-M2G349-AA) \f
Tor
que:\b 12\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 454 of 4402
22.Special\bTool(\f):\b 303-499\f
Tor
que:\b 12\fNm
\f
23. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\f shown.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7
J-M4G323-AA) \f
24. T
orque:\b 10\fNm
\f
25. Torque:\b 10\fNm
\f
26. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 455 of 4402
27. Inst\bll\fthe\fdrive\fbelt.\fRefer\fto:\fAntriebsriemen\f-\fZus\btz\bggreg\bte\f
(303-05A\fAntrieb\f-\fZus\btz\bggreg\bte\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fRemov\bl\f\bnd\fInst\bll\btion).\f
28. \f
\f\f
\f\f
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Page 456 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine Front
Cover
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen
eral Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Trolley\fj\bck
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext
erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\f
Eng
ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. General \bqui\fment: Trolley\fj\bck\f
5. \f
\f
\f
\f\f
\f\f
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