Page 1209 of 4402
Installation 5.
Special\bTool(\f):\b 3
03-336\f
1. Sp
ecial\bTool(\f):\b 205-307\f
2. Sp
ecial\bTool(\f):\b 205-044,\f205-044-01,\f 303-254\f
To r
que:\b \f
33\fNm
\f
34
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Refer\fto:\f Clutch\fDisc\f\bnd\fPressure\fPl\bte \f(308-
01C
\fClutch\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fM66,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
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Page 1210 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Balance Shaft
Assembly
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
CA
UTION:\fExtreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\fh\b
ndling\fthese\fcomponents.\f
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft\f
303-1270\f
Timing\fPin,\fCr\bnksh\bft\f
303-1329\f
Locking\fTool,\fB\bl\bnce\fSh\bfts
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd
\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
\f
\f
\f
\f\f
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Page 1211 of 4402
3.CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
co
mponent\fbefore\fremov\bl.\f
4. \f
5. Special\bTool(\f):\b 303-1059\f
6. Sp
ecial\bTool(\f):\b 303-1329\f
7. CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
c o
mponent\fbefore\fremov\bl.\f
\f
\f\f
\f\f
\f\f
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Page 1212 of 4402
Installation 8.
CAUTIONS:\f
No
te\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f
Extreme\fcle\bnliness\fmust\fbe\fexercised\f
when\fh\bndling\fthese\fcomponents.\f
1. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
2. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n
st\blling\f\b\fnew\fcomponent.\f
Special\bTool(\f):\b 30
3-1270\f
3. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Refer\fto:\f B\bl
\bnce\fSh\bft\fB\bckl\bsh\f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fGener\bl\fProcedures).\f
4. \f
\f\f
\f\f
\f\f
\f\f
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Page 1213 of 4402
5.CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
ex
ercised\fwhen\fh\bndling\fthese\fcomponents.\f
NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Inst\bll\fthe\fremoved\fshims.\f
6. CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
ex
ercised\fwhen\fh\bndling\fthese\fcomponents.\f
NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
inst\blling\f\b\fnew\fcomponent.\f
Inst\bll\fthe\fselected\fshims.\f
7. NOTE:\fM\bke\fsure\fth\bt\fthis\fcomponent\fis\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Torque:\b \f
5\f
Nm
\f
22\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
8. Remove\bthe\bSpecial\bTool(\f):\b 303-1270,\f303-
132
9 \f
9. CAUTIONS:\f
M\b
ke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
\f\f
\f\f
\f\f
\f\f
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Page 1214 of 4402
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tighten\fthe\fbolts\fevenly\fin\f2\fst\bges\fin\fthe\f
se
quence\fshown.\f
Torque:\b \f
7\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Oil\fP\bn\fExtension \f(303-01G\f
En g
ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd
\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f\f
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Page 1215 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge
neral Eq\fipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydra\flic jib crane
Mo\fnting table set 1. \f
2. \f
3
. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd
\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
5. \f
6. \f
\f
\f\f
\f\f
\f\f
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Page 1216 of 4402
7. \f
8. \f
9. \f
10. \f
11. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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