2006 FORD S-MAX Service Repair Manual

navigation deactivate passenger airbag lug pattern trunk release battery capacity coolant capacity

Page 3025 of 4402

$FORD S-MAX 2006 Service Repair Manual Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bLighti\fg\bCo\ftrol\bModule\b C0023-13Lighting,\fDi\bgnosis\f\bnd\fTesting). B1115-11Circuit\fof\fhigh-mounted\fstop\fl\bmp\f f\bulty\f(short\fto\fground).$

Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bLighti\fg\bCo\ftrol\bModule\b
C0023-13Lighting,\fDi\bgnosis\f\bnd\fTesting).
B1115-11Circuit\fof\fhigh-mounted\fstop\fl\bmp\f
f\bulty\f(short\fto\fground).REFER\fto:\fStopl\bmps\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1115-13Circuit\fof\fhigh-mounted\fstop\fl\bmp\f
f\bulty\f(open\fcircuit).REFER\fto:\f Stopl\bmps\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B10AD-09R\bin\fsensor/light\fsensor,\fcomponent\f
f\bult.
REFER\fto:\f Autol\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting),\f
Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd

\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).\f
B10AD-04Intern\bl\fcircuit\fof\fr\bin\fsensor/light\f
sensor\ff\bulty.REFER\fto:\f Autol\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting),\f
Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bn d

\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).\f
DTCDe\fcriptionAction
B1041- 54He\bdl\bmp\fr\bnge\fcontrol,\ff\bulty\f
configur\btionRE-CALIBRATE\fthe\flighting\fcontrol\fmodule\fwith\f
the\fdi\bgnostic\funit.\fCHECK\fsystem\foper\btes\f
correctly
B1041-55He\bdl\bmp\fr\bnge\fcontrol,\fintern\bl\f
f\bultCLEAR\fthe\ff\bult\fmemory.\fIf\fthe\ff\bult\foccurs\f\bg\bin\f
\bfter\f\b\ffunction\bl\ftest,\fRENEW\fthe\f\bd\bptive\ffront\f
lighting\fmodule.
B10AE- 11Motor\f-\fhe\bdl\bmp\fr\bnge\fcontrol,\f
short\fto\fgroundREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B10AE-
12Motor\f-\fhe\bdl\bmp\fr\bnge\fcontrol,\f
short\fto\fvolt\bge\fsupplyREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B10AE- 64Sign\bl\ffrom\fhe\bdl\bmp\fr\bnge\fcontrol\f
motor\ff\bultyREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B11A2- 11Circuit\fof\fhe\bdl\bmp\fswitch\ff\bulty\f
(short\fto\fground\for\fopen\fcircuit).=REFER\fTO:\fSymptom\fch\brt.
B11A2-12Circuit\fof\fhe\bdl\bmp\fswitch\ff\bulty\f
(short\fto\fvolt\bge).REFER\fTO:\fSymptom\fch\brt.
B1A57-01Left\fhe\bdl\bmp,\fhe\bdl\bmp\fr\bnge\f
control\fmotorREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A57- 87Left\fhe\bdl\bmp,\fhe\bdl\bmp\fr\bnge\f
control\fmotorREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A58- 01Right\fhe\bdl\bmp,\fhe\bdl\bmp\fr\bnge\f
control\fmotorREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A58- 87Right\fhe\bdl\bmp,\fhe\bdl\bmp\fr\bnge\f
control\fmotorREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A59- 11Power\fsupply\fof\f\bngle\fof\finclin\btion\f
sensor,\fshort\fto\fgroundREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A59- 12Power\fsupply\fof\f\bngle\fof\finclin\btion\f
sensor,\fshort\fto\fvolt\bge\fsupplyREFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A98- 83LIN\fbusREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
B1A98- 86LIN\fbusREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
B1A98- 88Circuit\fof\fLIN\fbus\ff\bultyREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
B1C98- 11Circuit\fof\fleft\fcornering\flight,\fshort\f
to\fgroundREFER\fTO:\fSymptom\fch\brt.
B1C98-Circuit\fof\fleft\fcornering\flight,\fopen\fREFER\fTO:\fSymptom\fch\brt.
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Page 3026 of 4402

$FORD S-MAX 2006 Service Repair Manual Symptom\bChart\b 13circuit B1C99-11Circuit\fof\fright\fcornering\flight,\fshort\f to\fground REFER\fTO:\fSymptom\fch\brt. B1C99-13Circuit\fof\fright\fcornering\flight,\fopen\f circuitREFER\fTO:\fSympt$

Symptom\bChart\b
13circuit
B1C99-11Circuit\fof\fright\fcornering\flight,\fshort\f
to\fground
REFER\fTO:\fSymptom\fch\brt.
B1C99-13Circuit\fof\fright\fcornering\flight,\fopen\f
circuitREFER\fTO:\fSymptom\fch\brt.
B1D64- 01St\btus\fof\f\bd\bptive\ffront\flighting\f
servo\fmotor\ff\bultyRENEW\fleft-h\bnd\fhe\bdl\bmp.
B1D64-87No\fcommunic\btion\fpossible\fwith\f
left-h\bnd\f\bd\bptive\ffront\flighting\f
servo\fmotorREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\fRENEW\fleft-h\bnd\fhe\bdl\bmp.
B1D65- 01St\btus\fof\f\bd\bptive\ffront\flighting\f
servo\fmotor\ff\bultyRENEW\fright-h\bnd\fhe\bdl\bmp.
B1D65-87No\fcommunic\btion\fpossible\fwith\f
right-h\bnd\f\bd\bptive\ffront\flighting\f
servo\fmotorREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\fRENEW\fright-h\bnd\fhe\bdl\bmp.
U0001- 88No\fcommunic\btions\fpossible\fvi\b\fthe\f
HS\fCAN\fbusREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
U0122- 00No\fcommunic\btion\fpossible\fwith\fthe\f
integr\bted\fvehicle\fdyn\bmics\fcontrol\f
(IVDC)\fmodule
CHECK\fthe\fintegr\bted\fvehicle\fdyn\bmics\fcontrol\f
(IVDC)\fmodule.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U0126- 00No\fcommunic\btion\fpossible\fwith\fthe\f
steering\f\bngle\fsensor\fmodule
CHECK\fthe\fsteering\fwheel\f\bngle\fsensor\f(SAS).\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U0140- 00No\fcommunic\btion\fpossible\fwith\fthe\f
centr\bl\fjunction\fbox\f(CJB)
CHECK\fthe\fCJB.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U2100- 00Incomplete\fvehicle\fconfigur\btion\f
p\br\bmetersREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).
U2101- 00Vehicle\fconfigur\btion\fp\br\bmeters\f
f\bultyCHECK\fthe\fvehicle\fconfigur\btion\fp\br\bmeters.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
U3003- 16B\bttery\fvolt\bge\ftoo\flow,\fvolt\bge\fless\f
th\bn\f10.5\fvolts
CHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
U3003-17B\bttery\fvolt\bge\ftoo\fhigh,\fvolt\bge\f
more\fth\bn\f16\fvoltsCHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
U3003-62Power\fsupply\fto\fCJB\ftoo\flow.CHECK\fthe\fb\bttery\f\bnd\fch\brging\fsystem.
SymptomPo\f\fible Source\fAction
Dipped\fbe\bm\f\bnd\f
m\bin\fbe\bm\f
inoper\btiveFuse(s)\f
Circuit(s)\f
Centr\bl\fjunction\fbox\f(CJB):\f
Engine\fjunction\fbox\f(EJB)\f
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\fLow\fBe\bms\fAre\f
Inoper\btiveCentr\bl\fjunction\fbox\f(CJB):\f
*CHECK\fcentr\bl\fjunction\fbox\f
(CJB)\fwith\fdi\bgnostics\funit\f
\bnd\fif\fnecess\bry\fRENEW.\f
*
The\fHigh\fBe\bms\fAre\f
Inoper\btiveCircuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f
High\fbe\bm\fhe\bdl\bmp\fswitch\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
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Page 3027 of 4402

$FORD S-MAX 2006 Service Repair Manual Pi\fpoi\ft\bTests\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs urements.\f Centr\bl\fjunction\fbox\f(CJB):\f * One\flow\fbe\bm\f he\bdl\bmp\fis\f inoper\btiveFuse\f Circuit(s)$

Pi\fpoi\ft\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
One\flow\fbe\bm\f
he\bdl\bmp\fis\f
inoper\btiveFuse\f
Circuit(s)\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
One\fhigh\fbe\bm\f
he\bdl\bmp\fis\f
inoper\btiveFuse\f
Circuit(s)\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
The\fHe\bdl\bmps\fAre\f
On\fContinuouslyCircuit(s)\f
Lights\fcontrol\fmodule\f
Steering\fwheel/steering\fcolumn\f
module\f High\fbe\bm\fhe\bdl\bmp\fswitch\f
Convention\bl\fhe\bdl\bmp\f
Xenon\fhe\bdl\bmp\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*
*
*
*
*GO\fto\fPinpoint\fTest\f
E.\f\f
*
He\bdl\bmp\ffl\bsher\f
inoper\btive\f(high\f
be\bm\fOK)Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f High\fbe\bm\fhe\bdl\bmp\fswitch\f
*
*
*GO\fto\fPinpoint\fTest\f
F.\f\f
*
Ad\bptive\ffront\f
lighting\finoper\btiveNo\fcommunic\btion\fwith\fthe\f\bd\bptive\f
front\flighting\fmodule\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41

8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
Circuit(s)\f
Ad\bptive\ffront\flighting\fmodule\f
Steering\fwheel\frot\btion\fsensor.\f
*
*
*
*
GO\fto\fPinpoint\fTest\f
G.\f\f
*
Autom\btic\fhe\bdl\bmps\f
inoper\btive
Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f
R\bin\fsensor\f
*
*
*REFER\fto:\f
Autol\bmps\f(417-
01\f
Exterior\fLighting,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Cornering\flights\f
inoper\btive\for\f
perm\bnently\fonNo\fcommunic\btion\fwith\fthe\f\bd\bptive\f
front\flighting\fmodule\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41

8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f Circuit(s)\f
Steering\fwheel/steering\fcolumn\f
module\f(SWM)\f
Steering\fwheel\frot\btion\fsensor.\f
Ad\bptive\ffront\flighting\fmodule\f
*
*
*
*
*
GO\fto\fPinpoint\fTest\f
H.\f\f
*
PINPOINT\bTEST\bA\b:\bDIPPED\bBEAM\bAND\bMAIN\bBEAM\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF17\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF17\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF17\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No \b
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Page 3028 of 4402

$FORD S-MAX 2006 Service Repair Manual RENEW\ffuse\fF17\f(60\fA)\f(EJB).\fCHECK\fsystem\f oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f \bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f Di\bgr\bms.\fCHECK\fsystem$

RENEW\ffuse\fF17\f(60\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bAT\bFUSE\bF17\b(60\bA)\b(EJB)
Connect\ffuse\fF17\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60A)\f(EJB)\f
\bnd\fground.\f
3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA3.\f\f
No\b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF17\f(60\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A3:\bCHECK\bFUSE\bF18\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF18\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF18\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA4.\f\f
No\b R

ENEW\ffuse\fF18\f(60\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bAT\bFUSE\bF18\b(60\bA)\b(EJB)
Connect\ffuse\fF18\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA5.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF18\f(60\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02G.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fCJB,\fconnector\f
C1BP02G,\fpin\f1,\fcircuit\fSBB17A\f(RD),\fwiring\f
h\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
\f\f
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Page 3029 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes\bGO\fto\fA6.\f\f No\b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fCJB\f\bnd\ffuse\fF17\f(60\fA)\f(EJB)\fwith\f the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f o$

Yes\bGO\fto\fA6.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fCJB\f\bnd\ffuse\fF17\f(60\fA)\f(EJB)\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f54,\fcircuit\fGD123F\f
(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA7.\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fCJB\f\bnd\fground\fconnection\fG1D132B\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
A7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\f
connector\fC1BP02B,\fpin\f65:\f
LHD:\fcircuit\fGD140J\f(BK/GN),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
RHD:\fcircuit\fGD134U\f(BK/VT),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fTHE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b -\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fCJB\f\bnd\fground\fconnection\f
G3D138\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fCJB\f\bnd\fground\fconnection\f
G3D133\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bB\b:\bTHE\bHIGH\bBEAMS\bARE\bINOPERATIVE\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
\f\f
Стр. 7 из 28
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Page 3030 of 4402

$FORD S-MAX 2006 Service Repair Manual B1:\bDETERMINE\bTHE\bFAULT\bCONDITION Ignition\fswitch\fin\fposition\fII.\f1\b CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmps\f\bfter\fevery\fstep.\f2\b OPERATE\fhe\bdl\bmp\ffl\bsher.\f3\b TURN\fON\fthe\fhigh\f$

B1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmps\f\bfter\fevery\fstep.\f2\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f3\b
TURN\fON\fthe\fhigh\fbe\bm.\f4\b
Do\fthe\fhigh\fbe\bm\fhe\bdl\bmps\fonly\fwork\fin\fone\fswitch\fposition?\f
Yes\bGO\fto\fB8.\f\f
No\b
GO

\fto\fB2.\f\f
B2:\bCHECK\bFUSE\bF9\b(15\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF9\f(15\fA)\f(CJB).\f2\b
CHECK\fFuse\fF9\f(15\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fB3.\f\f
No\b R

ENEW\ffuse\fF9\f(15\fA)\f(CJB).\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF9\b(15\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF9\f(15\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF9\f(15\fA)\f(CJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB4.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\fsupply\fof\ffuse\fF9\f(15\fA)\f
(CJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B4:\bCHECK\bFUSE\bF7\b(7.5\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF7\f(7.5\fA)\f(CJB).\f2\b
CHECK\fFuse\fF7\f(7.5\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fB5.\f\f
No\b R

ENEW\ffuse\fF7\f(7.5\fA)\f(CJB).\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF7\b(7.5\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF7\f(7.5\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f(CJB)\f\bnd\fground.\f3\b
Does\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB6.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\fsupply\fof\ffuse\fF7\f(7.5\fA)\f
(CJB)\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Стр. 8 из 28
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Page 3031 of 4402

$FORD S-MAX 2006 Service Repair Manual Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\ffrom\fconnector\f C2LS41.\f2\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02C,\fpin\f70,\f circuit\fSBP07A\f(WH/RD),\fwiring\f$

Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\ffrom\fconnector\f
C2LS41.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02C,\fpin\f70,\f
circuit\fSBP07A\f(WH/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\fpin\f1,\fcircuit\fSBP07A\f
(WH/RD),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fB7.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\f\bnd\ffuse\fF7\f(7.5\fA)\f(CJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B7:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel/steering\fcolumn\f
module,\fconnector\fC2LS41,\fpin\f14,\fcircuit\fGD138AY\f(BK/WH),\fwiring\f
h\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB8.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\f\bnd\fground\fconnection\fG6D139\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
B8:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b
CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f\bid\f
of\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t

work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bC\b:\bONE\bLOW\bBEAM\bHEADLAMP\bIS\bINOPERATIVE\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f2\b
Is\fthe\fleft-h\bnd\flow\fbe\bm\finoper\btive?\f
Yes\b GO\fto\fC2 .\f\f
No\b
GO

\fto\fC6 .\f\f
C2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\fpin\f
10,\fcircuit\fCLF04A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Стр. 9 из 28
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Page 3032 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fC5 .\f\f No\b GO \fto\fC3 .\f\f C3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bAT\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\$

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fC5 .\f\f
No\b
GO

\fto\fC3 .\f\f
C3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bAT\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF08,\fpin\f10,\fcircuit\fCLF04A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f76,\fcircuit\fCLF04A\f(BN/BU),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fC4 .\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\f
the\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C4:\bCHECK\bCIRCUIT\bBETWEEN\bTHE\bCJB\bAND\bLEFT-HAND\bHEADLAMP\bFOR\bA\bSHORT\bTO\b
GROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02A,\fpin\f76,\f
circuit\fCLF04A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b CHECK\fthe\fCJB,\fif\fnecess\bry\fINSTALL\f\b\fnew\fone.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\fCLF04A\f(BN/BU)\f
between\fthe\fhe\bdl\bmp\f\bnd\fthe\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
C5:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF08,\fpin\f7,\fcircuit\fGD130T\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD130T\f(BK/YE)\fbetween\fthe\f
he\bdl\bmp\f\bnd\fsoldered\fconnection\fSP371\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
C6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\fC1LF09,\f
pin\f10,\fcircuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fC9 .\f\f
No\b GO

\fto\fC7 .\f\f
C7:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Стр. 10 из 28
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