Page 1873 of 4402
Vehicles\fwith\fPCM\fsecurity\fshield\f
All\fvehicles\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.
Tighten\fthe\fshe\br\fbolt\funtil\fthe\fhe\bd\fis\fshe\bred\foff.\f
\f
3.NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\finst\blling\f\b\f
new\fcomponent.\f
Uplo\bd\fthe\fPCM\f\bnd\fthrottle\fbody\fconfigur\btion\f
in
form\btion\finto\fthe\fPCM,\fusing\fthe\fProgr\bmm\bble\f
Modules\fInst\bll\btion\froutine.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
\f\f
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Page 1874 of 4402

Electro\bic E\bgi\be \fo\btrols - 2.5L Duratec
(162kW/220PS) - VI5 - \famshaft Positio\b
(\fMP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b 1. Refer\fto:\f
B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f 1. Torque:\b 1
0\fNm\f
2. Torque:\b 4\fNm
\f
3. Torque:\b 10\fNm
\f
4.Torque:\b 10\fNm\f
5. Torque:\b 10\fNm
\f
1. NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
c
l
e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
\f\f
\f\f
\f\f
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Page 1875 of 4402
Electro\bic E\bgi\be \fo\btrols - 2.5L Duratec
(162kW/220PS) - VI5 - Brake Pedal
Positio\b (BPP) Switch—LHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fthe
\frest\fposition.\f
I\bstallatio\b CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\frem\bins\fin\fth e
\frest\fposition.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1876 of 4402
Electro\bic E\bgi\be \fo\btrols - 2.5L Duratec
(162kW/220PS) - VI5 - Brake Pedal
Positio\b (BPP) Switch—RHD FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b
stallatio\b 1. \f
2. C
AUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e
d\bl\frem\bins\fin\fthe\frest\fposition.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe
d\bl\frem\bins\fin\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 1877 of 4402
Electro\bic E\bgi\be \fo\btrols - 2.5L Duratec
(162kW/220PS) - VI5 - \flutch Pedal Positio\b
(\fPP) Switch
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal a\bd I\bstallatio\b
Removal
I\b
stallatio\b 1.
CAUTION:\f
M\bke\fsure\f
th\bt\fthe\fclutch\f
ped\bl\frem\bins\f
in\fthe\frest\f
position.
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fclutch\fped\bl\frem\bins\f
in\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 1878 of 4402
Electro\bic E\bgi\be \fo\btrols - 2.5L Duratec
(162kW/220PS) - VI5 - \flutch Pedal
Positio\b (\fPP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Left-h\bnd\fdrive\fvehicles\f
Al
l\fvehicles\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor
\f
1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. Remove t\be Spec\fal Tool(s): 308-651\f
\f
\f
\f\f
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Page 1879 of 4402
I\bstallatio\b 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Page 1880 of 4402
Electro\bic E\bgi\be \fo\btrols - 2.5L Duratec
(162kW/220PS) - VI5 - Mass Air Flow
(MAF) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b 1.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f 3. Torque:\b 4
\fNm\f
2.Torque:\b 10\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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