Page 2729 of 4402
Vehicles\fwith\fintercooler\f
All\fvehicles\f
Installation\b 8. Remove\fthe\fintercooler.\f
Re
fer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. \f
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f
(W S
H-M1C231-B\f/\f6U7J-M1C231-AA) \f
2. I
nst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f
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Page 2730 of 4402

Climate\bControl\b\f\bCondenserS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Ev\bcu\bte\fthe\f\bir\fconditioning\f(A/C)\fsystem.\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
5\fNm
2.Torque:\b
24\fNm
4. \f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
6. \f
\f
\f\f
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Page 2731 of 4402
Vehicles\fwith\fintercooler\f
All\fvehicles\f
Installation\b 7. \f
8
.
Remove\fthe\fintercooler.\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-
\fDW,\fEmission\fRequirements:\fSt\bge\f
IV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. \f
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
\f\f
\f\f
\f
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Page 2732 of 4402
Mater\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. I
nst\bll\fthe\fcomponents\fin\freverse\forder.\f
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Page 2733 of 4402

Climate\bControl\b\f\bCondenser\bto\bEvaporator\b
LineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f\bddition\bl\f\bir\fconditioning\fsystem\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\fprocedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c
overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli
m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 24\fNm
\f
4. Torque:\b 8\fNm
\f
5. R\bise\fvehicle.\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
6. \f
\f\f
\f\f
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Page 2734 of 4402
All\fvehicles\f
Installation\b 7.
Torque:\b 8
\fNm\f
8.
Torque:\b
8\fNm\f
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f
(W S
H-M1C231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f
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Page 2735 of 4402
Climate\bControl\b\f\bClimate\bControl\bModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEquipment\b
Removal\bVehicles\fbuilt\fup\fto\f05/2007\f
Audio\funit\fremov\bl\ftools\f(GV3301)
Ford\fdi\bgnostic\fequipment
Schlitzschr\bubendreher 1.
CAUTION:\fUse\f
suit\bble\fp\bcking\f
m\bteri\bl\fto\f\bvoid\f
d\bm\bge\fto\fthe\f
component.
General \bqui\fment:
Schlitzschr\bubendreher
2.CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\fto\f\bvoid\fd\bm\bge\f
to\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3.General \bqui\fment:
Audio\funit\fremov\bl\f
tools\f(GV3301)
\f
\f\f
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Page 2736 of 4402
Vehicles\fbuilt\ffrom\f05/2007\f
All\fvehicles\f
4. \f
5.
General \bqui\fment:
Audio\funit\fremov\bl\f
tools\f(GV3301)
6. \f
\f
\f\f
\f
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