2006 FORD S-MAX Service Repair Manual

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Page 3065 of 4402

$FORD S-MAX 2006 Service Repair Manual No\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\fsystem\f oper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,$

Page 3066 of 4402

$FORD S-MAX 2006 Service Repair Manual Exterior\bLighti\fg\b-\bTur\f\bSig\fal,\bCor\feri\fg\b a\fd\bHazard\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diag\fosis\ba\fd\bTesti\fg\b Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor$

Exterior\bLighti\fg\b-\bTur\f\bSig\fal,\bCor\feri\fg\b
a\fd\bHazard\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fA\fnew\fGEM\fneeds\fto\fbe\fconfigured\f\bfter\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-
specific\fd\bt\b\fis\fre\bd\fout\fof\fthe\fmodule\fto\fbe\fch\bnged\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\f
new\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f\f
CAN\fd\bt\b\fbus\f\f
LIN\fd\bt\b\fbus\f
Sym\ftomPossible SourcesAction
All\fturn\fsign\bl\fl\bmps\finoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f A.\f\f
*
H\bz\brd\fw\brning\flights\finoper\btive,\fturn\fFuse(s)\f
*GO\fto\fPinpoint\f
*
\f
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Page 3067 of 4402

$FORD S-MAX 2006 Service Repair Manual Pi\fpoi\ft\btest\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs urements.\f sign\bl\ffunction\fOKCircuit(s)\f H\bz\brd\fw\brning\flights\fswitch\f Centr\bl\fjunction\fbox\f(CJB)$

Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
sign\bl\ffunction\fOKCircuit(s)\f
H\bz\brd\fw\brning\flights\fswitch\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*Test\f
B.\f\f
Single\for\fmultiple\fturn\fsign\bl\fl\bmps\f
inoper\btiveCircuit(s)\f
Steering\fwheel/steering\f
column\fmodule\f
*
*GO\fto\fPinpoint\f
Test\f C.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\ffl\bshing\f
continuouslyH\bz\brd\fw\brning\flights\fswitch\f
Steering\fwheel/steering\f
column\fmodule\f Centr\bl\fjunction\fbox\f(CJB):\f
*
*
*GO\fto\fPinpoint\f
Test\f D.\f\f
*
One\for\fmore\fturn\fsign\bl\fl\bmps\f
perm\bnently\flitCircuit(s)\f
Centr\bl\fjunction\fbox\f(CJB):\f
*
*GO\fto\fPinpoint\f
Test\f E.\f\f
*
PINPOINT\bTEST\bA\b:\bALL\bTURN\bSIGNAL\bLAMPS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bFUSE\bF7\b(7.5\bA)\b(SJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF7\f(7.5\fA)\f(SJB).\f2\b
CHECK\fFuse\fF7\f(7.5\fA)\f(SJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fA2.\f\f
No\b R

ENEW\ffuse\fF7\f(7.5\fA)\f(SJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF7\b(7.5\bA)\b(SJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF7\f(7.5\fA)\f(SJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f(SJB)\f
\bnd\fground.\f
3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA3.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF7\f(7.5\fA)\f(SJB)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A3:\bCHECK\bFUSE\bF17\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF17\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF17\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA4.\f\f
No\b
R

ENEW\ffuse\fF17\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF17\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF17\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
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Page 3068 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f (EJB)\f\bnd\fground.\f3\b Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fA5.\f\f No\b L OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fth$

Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA5.\f\f
No\b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF17\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A5:\bCHECK\bFUSE\bF18\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF18\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF18\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA6.\f\f
No\b R

ENEW\ffuse\fF18\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF18\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF18\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA7.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF18\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A7:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b
MODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSteering\fwheel/steering\fcolumn\fmodule\f
from\fconnector\fC2LS41.\f
2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f1,\fcircuit\fSBP07A\f(WH/RD),\fwiring\fh\brness\fside\f
\bnd\fground.\f
3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA8.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF7\f(7.5\fA)\f(SJB)\f\bnd\fthe\fsteering\f
wheel/steering\fcolumn\fmodule\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
\f\f
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Page 3069 of 4402

$FORD S-MAX 2006 Service Repair Manual A8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSTEERING\bWHEEL/STEERING\bCOLUMN\b MODULE\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fposition\f0.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\f$

Page 3070 of 4402

$FORD S-MAX 2006 Service Repair Manual A10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b CIRCUIT\b Ignition\fswitch\fin\fposition\f0.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f Junction\fBox,\fco$

A10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f54,\fcircuit\f
GD123F\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA11 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fground\f
connection\fG1D132B\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
A11:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bOPEN\b
CIRCUIT\b
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f65:\f
LHD:\fcircuit\fGD140J\f(BK/GN),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
RHD:\fcircuit\fGD134U\f(BK/VT),\fwiring\fh\brness\f
si

de\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA12 .\f\f
No\b -

\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D138\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
circuits\fbetween\fthe\fSm\brt\fJunction\fBox\f\bnd\f
ground\fconnection\fG3D133\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
A12:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bSTEERING\b
WHEEL/STEERING\bCOLUMN\bMODULE\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\b
CIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\f
wheel/steering\fcolumn\fmodule,\fconnector\fC2LS41,\f
pin\f2,\fcircuit\fVMC34A\f(WH),\fwiring\fh\brness\fside\f
\bnd\fground.\f
2\b
\f\f
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Page 3071 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fA13 .\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f in\fthe\fcircuits\fbetween\fthe\fsteering\fwheel/steering\f$

Page 3072 of 4402

$FORD S-MAX 2006 Service Repair Manual CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f persists:\f\f REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f Mod ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f Testing).\f No\b LOCATE\f$

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