2006 FORD S-MAX Service Repair Manual

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$FORD S-MAX 2006 Service Repair Manual General \bnforma\fion - Pe\frol and Pe\frol- E\fhanol Fuel Sys\fems Heal\fh and Safe\fy Precau\fions S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion WARNINGS:\f Fu el\fm\by$

General \bnforma\fion - Pe\frol and Pe\frol-
E\fhanol Fuel Sys\fems Heal\fh and Safe\fy
Precau\fions
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
Fu
el\fm\by\fnot\fgive\f\bdequ\bte\fw\brning\fbefore\ftoxic\for\fh\brmful\feffects\f\brise.\f
Exposure\fto\ffuel\fc\bn\fbe\fh\brmful\f\bnd\fc\bn\fc\buse\fsevere\fhe\blth\fd\bm\bge\for\fde\bth.\f
Extreme\fc\bre\fmust\fbe\fexercised\fwhen\fh\bndling\fhot\ffluids.\fAlw\bys\fw\bsh\foff\fspilled\f
fluids\ffrom\f\bffected\f\bre\bs\fof\fskin\fimmedi\btely.\f
Highly\ffl\bmm\bble\fmixtures\f\bre\f\blw\bys\fpresent\f\bnd\fm\by\fignite\fwhen\fworking\fon\ffuel\f
systems.\fDo\fnot\f\bllow\fn\bked\ffl\bmes,\fsp\brks\for\flighted\fsubst\bnces\fto\fcome\fne\br\ffuel\f
rel\bted\fcomponents.\f
Fuel\fmust\fnot\fbe\fused\f\bs\f\b\fcle\bning\f\bgent.\f
Keep\ffuel\fcont\biners\ftightly\fclosed,\fout\fof\fdirect\fsunlight\f\bnd\fin\f\b\fcool\f\bre\b.\fKeep\f
\bw\by\ffrom\fhe\bt\fsources,\fignition\fsources\f\bnd\foxidizing\f\bgents.\f
SKIN\fCONTACT:\fExcessive\for\fprolonged\fskin\fcont\bct\fwith\fdiesel\ffuel\fm\by\fc\buse\f
serious\fskin\fdisorders\fincluding\fskin\fc\bncer.\f
SKIN\fCONTACT:\fFuel\fis\fmildly\firrit\bting\fto\fthe\fskin\f\bnd\fm\by\fc\buse\fderm\btitis\fdue\fto\f
def\btting\feffect.\fRemove\fcont\bmin\bted\fclothing.\fW\bsh\f\bffected\f\bre\bs\fof\fskin\fwith\fso\bp\f
\bnd\fw\bter.\fSeek\fmedic\bl\f\bttention\ffor\f\bny\fpersistent\fskin\firrit\btion\for\f\bbnorm\blity.\fW\bsh\f
cont\bmin\bted\fclothing\fbefore\freuse.\f
EYE\fCONTACT:\fFuel\fis\fmildly\firrit\bting\fto\fthe\feyes.\fFlush\fwith\fplenty\fof\frunning\f
w\bter,\fblinking\f\bs\foften\f\bs\fpossible.\fDo\fnot\fforce\fthe\feyelid\fopen.\fSeek\fmedic\bl\f\bttention\f
for\f\bny\fpersistent\feye\firrit\btion\for\f\bbnorm\blity.\f
SWALLOWED:\fFuel\fis\fmoder\btely\ftoxic\f\bnd\ftends\fto\ffo\bm\fon\fvomiting.\fIf\fdr\bwn\finto\f
the\flungs,\finfl\bmm\btion\fm\by\fdevelop.\fDo\fnot\finduce\fvomiting.\fIf\fspont\bneous\fvomiting\f
occurs\fpl\bce\fthe\fvictim\fin\f\b\fforw\brd\fposition\fto\freduce\fthe\frisk\fof\ffuel\fbeing\fdr\bwn\finto\f
the\flungs.\fGive\fnothing\fby\fmouth.\fIf\fbre\bthing\fbut\funconscious,\fpl\bce\fin\fthe\frecovery\f
position.\fIf\fbre\bthing\fh\bs\fstopped,\f\bpply\f\brtifici\bl\frespir\btion.\fSeek\fimmedi\bte\fmedic\bl\f
\bttention.\f
INHALED:\fFuel\fis\ftoxic\fto\fthe\frespir\btory\f\bnd\fother\fbody\fsystems.\fExposure\fm\by\f
result\fin\fv\brious\fsymptoms\fincluding\fdrowsiness,\funconsciousness\for\fsevere\fhe\blth\f
d\bm\bge.\fMove\f\b\fvictim\fto\ffresh\f\bir.\fKeep\f\b\fvictim\fw\brm\f\bnd\f\bt\frest.\fIf\funconscious,\fpl\bce\f
in\fthe\frecovery\fposition.\fIf\fnot\fbre\bthing,\f\bpply\f\brtifici\bl\frespir\btion.\fGive\fc\brdi\bc\f
m\bss\bge\fif\fnecess\bry.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
CAUTIONS:\f
Fuel\finjection\fequipment\fis\fm\bnuf\bctured\fto\fvery\fprecise\ftoler\bnces\f\bnd\ffine\f
cle\br\bnces.\fIt\fis\fessenti\bl\fth\bt\f\bbsolute\fcle\bnliness\fis\fobserved\fwhen\fworking\fwith\fthese\f
components.\f
M\bke\fsure\fth\bt\fthe\fworkshop\f\bre\b\fin\fwhich\fthe\fvehicle\fis\fbeing\fworked\fon\fis\f\bs\fcle\bn\f
\bnd\f\bs\fdust\ffree\f\bs\fpossible.\f
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$FORD S-MAX 2006 Service Repair Manual General \bnforma\fion - Diesel Fuel Sys\fem Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion WARNINGS:\f Fu el\fm\by\fnot\fgive\f\bdequ\bte\f$

General \bnforma\fion - Diesel Fuel Sys\fem
Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
Fu
el\fm\by\fnot\fgive\f\bdequ\bte\fw\brning\fbefore\ftoxic\for\fh\brmful\feffects\f\brise.\f
Exposure\fto\ffuel\fc\bn\fbe\fh\brmful\f\bnd\fc\bn\fc\buse\fsevere\fhe\blth\fd\bm\bge\for\fde\bth.\f
Provide\f\bdequ\bte\fventil\btion\fwhen\fworking\fon\ffuel\fsystems.\f
Extreme\fc\bre\fmust\fbe\fexercised\fwhen\fh\bndling\fhot\ffluids.\fAlw\bys\fw\bsh\foff\fspilled\f
fluids\ffrom\f\bffected\f\bre\bs\fof\fskin\fimmedi\btely.\f
Fuel\fmust\fnot\fbe\fused\f\bs\f\b\fcle\bning\f\bgent.\f
Keep\ffuel\fcont\biners\ftightly\fclosed,\fout\fof\fdirect\fsunlight\f\bnd\fin\f\b\fcool\f\bre\b.\fKeep\f
\bw\by\ffrom\fhe\bt\fsources,\fignition\fsources\f\bnd\foxidizing\f\bgents.\f
SKIN\fCONTACT:\fFuel\fis\fmildly\firrit\bting\fto\fthe\fskin\f\bnd\fm\by\fc\buse\fderm\btitis\fdue\fto\f
def\btting\feffect.\fRemove\fcont\bmin\bted\fclothing.\fW\bsh\f\bffected\f\bre\bs\fof\fskin\fwith\fso\bp\f
\bnd\fw\bter.\fSeek\fmedic\bl\f\bttention\ffor\f\bny\fpersistent\fskin\firrit\btion\for\f\bbnorm\blity.\fW\bsh\f
cont\bmin\bted\fclothing\fbefore\freuse.\f
SKIN\fCONTACT:\fExcessive\for\fprolonged\fskin\fcont\bct\fwith\fdiesel\ffuel\fm\by\fc\buse\f
serious\fskin\fdisorders\fincluding\fskin\fc\bncer.\f
EYE\fCONTACT:\fFuel\fis\fmildly\firrit\bting\fto\fthe\feyes.\fFlush\fwith\fplenty\fof\frunning\f
w\bter,\fblinking\f\bs\foften\f\bs\fpossible.\fDo\fnot\fforce\fthe\feyelid\fopen.\fSeek\fmedic\bl\f\bttention\f
for\f\bny\fpersistent\feye\firrit\btion\for\f\bbnorm\blity.\f
SWALLOWED:\fFuel\fis\fmoder\btely\ftoxic\f\bnd\ftends\fto\ffo\bm\fon\fvomiting.\fIf\fdr\bwn\finto\f
the\flungs,\finfl\bmm\btion\fm\by\fdevelop.\fDo\fnot\finduce\fvomiting.\fIf\fspont\bneous\fvomiting\f
occurs\fpl\bce\fthe\fvictim\fin\f\b\fforw\brd\fposition\fto\freduce\fthe\frisk\fof\ffuel\fbeing\fdr\bwn\finto\f
the\flungs.\fGive\fnothing\fby\fmouth.\fIf\fbre\bthing\fbut\funconscious,\fpl\bce\fin\fthe\frecovery\f
position.\fIf\fbre\bthing\fh\bs\fstopped,\f\bpply\f\brtifici\bl\frespir\btion.\fSeek\fimmedi\bte\fmedic\bl\f
\bttention.\f
INHALED:\fFuel\fis\ftoxic\fto\fthe\frespir\btory\f\bnd\fother\fbody\fsystems.\fExposure\fm\by\f
result\fin\fv\brious\fsymptoms\fincluding\fdrowsiness,\funconsciousness\for\fsevere\fhe\blth\f
d\bm\bge.\fMove\f\b\fvictim\fto\ffresh\f\bir.\fKeep\f\b\fvictim\fw\brm\f\bnd\f\bt\frest.\fIf\funconscious,\fpl\bce\f
in\fthe\frecovery\fposition.\fIf\fnot\fbre\bthing,\f\bpply\f\brtifici\bl\frespir\btion.\fGive\fc\brdi\bc\f
m\bss\bge\fif\fnecess\bry.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
CAUTIONS:\f
Fuel\finjection\fequipment\fis\fm\bnuf\bctured\fto\fvery\fprecise\ftoler\bnces\f\bnd\ffine\f
cle\br\bnces.\fIt\fis\fessenti\bl\fth\bt\f\bbsolute\fcle\bnliness\fis\fobserved\fwhen\fworking\fwith\fthese\f
components.\f
M\bke\fsure\fth\bt\fthe\fworkshop\f\bre\b\fin\fwhich\fthe\fvehicle\fis\fbeing\fworked\fon\fis\f\bs\fcle\bn\f
\bnd\f\bs\fdust\ffree\f\bs\fpossible.\f
M\bke\fsure\fth\bt\fnon-pl\bted\ftools\f\bre\fused.\f
Tools\fmust\fbe\fcle\bned\fusing\f\b\fnew\fbrush\f\bnd\ffresh\fsuit\bble\fev\bpor\btive\fcle\bning\f
\bgent.\f
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Page 59 of 4402

$FORD S-MAX 2006 Service Repair Manual M\bke\fsure\fto\fuse\f\b\fsteel\ftopped\fworkbench\fcovered\fwith\fcle\bn,\flint-free,\fnon-flocking\f m\bteri\bl.\f M\bke\fsure\fth\bt\f\bll\fp\brts\fremoved\ffrom\fthe\fvehicle\f\bre\fpl\bced\fon\ft$

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$FORD S-MAX 2006 Service Repair Manual General \bnforma\fion - Supplemen\fal Res\frain\f Sys\fem (SRS) Heal\fh and Safe\fy Precau\fions S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion WARNINGS:\f On ly\fqu\blif$

General \bnforma\fion - Supplemen\fal
Res\frain\f Sys\fem (SRS) Heal\fh and Safe\fy
Precau\fions
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
On
ly\fqu\blified\ftechnici\bns\f\bre\f\bllowed\fto\fwork\fon\fpyrotechnic\fcomponents.\f
INHALED:\fExposure\fto\fpyrotechnic\fresidue\fm\by\fc\buse\flow\fblood\fpressure,\fsevere\f
he\bd\bche,\firrit\btion\fof\fmucous\fmembr\bnes,\ff\binting,\fshortness\fof\fbre\bth\for\fr\bpid\fpulse.\f
Move\f\b\fvictim\fto\ffresh\f\bir.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
EYE\fCONTACT:\fExposure\fto\funburned\fpyrotechnic\fresidue\fm\by\fc\buse\firrit\btion,\f
burning\f\bnd\fetching\fof\fthe\feyes.\fFlush\fimmedi\btely\fwith\fplenty\fof\fcold\frunning\fw\bter\ffor\f
\bt\fle\bst\f15\fminutes.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
EYE\fCONTACT:\fExposure\fto\fburned\fpyrotechnic\fresidue\fm\by\fc\buse\firrit\btion,\fburning\f
\bnd\fetching\fof\fthe\feyes.\fFlush\fimmedi\btely\fwith\fdiluted\fboric\f\bcid\fsolution.\fSeek\f
immedi\bte\fmedic\bl\f\bttention.\f
SKIN\fCONTACT:\fUnburned\fpyrotechnic\fresidue\fm\by\fbe\fr\bpidly\f\bbsorbed\fthrough\fthe\f
skin\fin\ftoxic\fqu\bntities.\fW\bsh\fimmedi\btely\fwith\fplenty\fof\fso\bp\f\bnd\fw\bter.\fSeek\fmedic\bl\f
\bttention.\f
SKIN\fCONTACT:\fBurned\fpyrotechnic\fresidue\fm\by\fbe\fr\bpidly\f\bbsorbed\fthrough\fthe\f
skin\fin\ftoxic\fqu\bntities.\fW\bsh\fwith\fplenty\fof\fw\bter.\fDo\fnot\fuse\fso\bp.\fSeek\fmedic\bl\f
\bttention.\f
SWALLOWED:\fUnburned\fpyrotechnic\fresidue\fis\fextremely\ftoxic.\fIf\fconscious\fdrink\f
plenty\fof\fw\bter\fthen\finduce\fvomiting.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\fIf\funconscious,\f
or\fin\fconvulsions\fdo\fnot\f\bttempt\fto\finduce\fvomiting\for\fgive\f\bnything\fby\fmouth.\fSeek\f
immedi\bte\fmedic\bl\f\bttention.\f
SWALLOWED:\fBurned\fpyrotechnic\fresidue\fis\fextremely\ftoxic.\fDrink\fplenty\fof\fw\bter\f
\bnd\fseek\fimmedi\bte\fmedic\bl\f\bttention.\f
The\fdeployment\fkey\fmust\fonly\fbe\f\bccessible\fto\f\buthorized\fpersonnel.\f
M\bke\fsure\fth\bt\fthe\fdeployment\fkey\frem\bins\fremoved\ffrom\fthe\fdeployment\f
equipment\fexcept\fduring\fdeployment.\f
If\fpermen\bntly\fdis\bbling\for\fen\bbling\fthe\fp\bssenger\f\bir\fb\bg\f\b\fnew\fse\bt\fbelt\ffor\f
vehicles\fwithout\for\fwith\f\b\fp\bssenger\f\bir\fb\bg\fmust\fbe\finst\blled.\f
Undeployed\fpyrotechnic\fcomponents\fmust\fnot\fbe\fdeployed\fin\fthe\fvehicle.\f
Pyrotechnic\fcomponents\fmust\fbe\fdeployed\ffollowing\floc\bl\fregul\btions.\f
Check\fthoroughly\fth\bt\fno\floose\fobjects\fc\bn\fbe\fspre\bd\fduring\fthe\fdeployment\fof\f
pyrotechnic\fcomponents.\f
Pyrotechnic\fcomponents\fmust\fbe\ftr\bnsported\ffollowing\floc\bl\fregul\btions.\f
Never\fc\brry\fout\f\bny\felectric\bl\fme\bsurement\fon\fdisconnected,\fundeployed\fpyrotechnic\f
components.\f
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Page 61 of 4402

$FORD S-MAX 2006 Service Repair Manual Pyrotechnic\fcomponents\fmust\fnot\fbe\fdis\bssembled.\f Pyrotechnic\fcomponents\f\bre\fnot\finterch\bnge\bble\fbetween\fvehicles.\f Alw\bys\fc\brry\f\b\flive\f\bir\fb\bg\fmodule\f\bw\by\ffrom\fthe\fb$

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$FORD S-MAX 2006 Service Repair Manual General \bnforma\fion - Window Glass Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion WARNINGS:\f Cu red\fpolyureth\bne\f(PU)\f\bdhesive\fc\b$

General \bnforma\fion - Window Glass
Heal\fh and Safe\fy Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
Cu
red\fpolyureth\bne\f(PU)\f\bdhesive\fc\bn\fdegr\bde\fif\fsubjected\fto\fhigh\ftemper\btures.\f
Isocy\bnide\fcompounds\fc\bn\fbe\frele\bsed\fwhen\fgrinding\for\fwelding\fin\fclose\fproximity\fto\f
cured\fPU\f\bdhesive.\f
SKIN\fCONTACT:\fProlonged\fexposure\fto\fpolyureth\bne\f(PU)\f\bdhesive\fm\by\fc\buse\fskin\f
irrit\btion.\fIf\fPU\f\bdhesive\fcomes\finto\fcont\bct\fwith\fthe\fskin,\fremove\f\bny\fcont\bmin\bted\f
clothing.\fImmedi\btely\fw\bsh\fthe\fskin\fwith\fso\bp\f\bnd\fw\bter.\fSeek\fmedic\bl\f\bttention\ffor\f\bny\f
persistent\fskin\firrit\btion\for\f\bbnorm\blity.\f
EYE\fCONTACT:\fPolyureth\bne\f(PU)\f\bdhesive\fm\by\fc\buse\fsevere\firrit\btion\for\fd\bm\bge.\fIf\f
PU\f\bdhesive\fcomes\finto\fcont\bct\fwith\fthe\feyes,\fimmedi\btely\fflush\feyes\fwith\fplenty\fof\f
running\fw\bter\ffor\f\bt\fle\bst\f15\fminutes.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
SWALLOWED:\fIf\fpolyureth\bne\f(PU)\f\bdhesive\fis\fsw\bllowed,\fflush\fthe\fmouth\f
thoroughly.\fDo\fnot\finduce\fvomiting.\fProvide\frest,\fw\brmth\f\bnd\ffresh\f\bir.\fSeek\fimmedi\bte\f
medic\bl\f\bttention.\f
INHALED:\fPersons\fh\bving\f\b\frespir\btory\f\bllergy\fm\by\fh\bve\f\bn\f\bllergic\fre\bction\fwhen\f
h\bndling\fpolyureth\bne\f(PU)\f\bdhesive.\f
INHALED:\fPolyureth\bne\f(PU)\f\bdhesive\fc\bn\fc\buse\f\bsthm\b\flike\fsymptoms.\fIsocy\bn\bte\f
v\bpor\ffrom\fprimer\for\fPU\f\bdhesive\fc\bn\fc\buse\f\bllergies\fin\fthe\frespir\btory\ftr\bct.\f
INHALED:\fIf\fpolyureth\bne\f(PU)\f\bdhesive\ffumes\f\bre\finh\bled,\fmove\fvictim\fto\ffresh\f\bir.\f
Provide\foxygen\fif\fnecess\bry.\fIf\fbre\bthing\fstops,\fprovide\f\brtifici\bl\frespir\btion.\fKeep\f\b\f
victim\fw\brm\f\bnd\f\bt\frest.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
CAUTIONS:\f
M\bke\fsure\fth\bt\fthe\fdirect\fgl\bzing\ffor\fbonded\fgl\bss\fcutting\fbl\bdes\f\bre\fch\bnged\fwhere\f
the\fcutting\fdepth\fch\bnges\fto\f\bvoid\fd\bm\bge\fto\fthe\fbody\f\bnd\ftrim\fp\bnels.\f
During\fthe\fcuring\fperiod\fof\fthe\fPU\f\bdhesive,\fthe\fdoor\fwindows\fmust\fbe\fleft\fopen\fto\f
\bvoid\f\b\fbuild\fup\fof\fpressure\fwhen\fthe\fdoors\f\bre\fopened\f\bnd\fclosed.\f
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Page 63 of 4402

$FORD S-MAX 2006 Service Repair Manual Identifi\bation \fodes - Identifi\bation \fodesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Des\bription and Operation Identific\btion\fCodes\f Th e\fvehicle\fidentific\btion\fpl\bte\f(VIN\fpl\bte)\$

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$FORD S-MAX 2006 Service Repair Manual \f\fDes\bription VIN\fPosition\f1,\f2\f\bnd\f3\f-\fWorld\fm\bnuf\bcturer\fidentifier\f\f VIN\fPosition\f5\f\bnd\f6\f-\fConst\bnt\fX\f\f VIN\fPosition\f7\f\bnd\f8\f-\fProduct\fsource\fcomp\bny\f\bnd\f$

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