2006 FORD S-MAX Service Repair Manual

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Page 2537 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f relev\bnt\fcircuit(s)\fbetween\fthe\f\bir\frecircul\btion\ffl\bp\f \bctu\btor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\f Di\bgr\bms.\fCHEC$

LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f
relev\bnt\fcircuit(s)\fbetween\fthe\f\bir\frecircul\btion\ffl\bp\f
\bctu\btor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fD6.\f\f
D6:\bCHECK\bTHE\bCIRCUIT\f\bBETWEEN\bTHE\bAIR\bRECIRCULATION\bFLAP\bACTUATOR\bAND\b
THE\bEATC\bMODULE\bFOR\b\fHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f1,\fcircuit\fCH207A\f
(BU/GY)\f(RHD\fvehicles:\fcircuit\fCH207B\f(BU/GY)),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f2,\fcircuit\fCH208A\f
(GN/OG)\f(RHD\fvehicles:\fcircuit\fCH208B\f(GN/OG)),\f
wiring\fh\brness\fside\f\bnd\fground.\f
3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f14,\fcircuit\fCH209A\f
(BN/YE)\f(RHD\fvehicles:\fcircuit\fCH209B\f(BN/YE)),\f
wiring\fh\brness\fside\f\bnd\fground.\f
4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f15,\fcircuit\fCH210A\f
(VT/WH)\f(RHD\fvehicles:\fcircuit\fCH210B\f(VT/WH)),\f
wiring\fh\brness\fside\f\bnd\fground.\f
5\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured\f
in\f\bll\fof\fthe\fme\bsurements?\f
Yes\b GO\fto\fD7.\f\f
No \b
L

OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\f
relev\bnt\fcircuit(s)\fbetween\fthe\f\bir\frecircul\btion\ffl\bp\f
\bctu\btor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
D7:\bCHECK\bTHE\bCIRCUIT\f\bBETWEEN\bTHE\bAIR\bRECIRCULATION\bFLAP\bACTUATOR\bAND\b
THE\bEATC\bMODULE\bFOR\b\fHORT\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f1,\fcircuit\fCH207A\f
(BU/GY)\f(RHD\fvehicles:\fcircuit\fCH207B\f(BU/GY)),\f
wiring\fh\brness\fside\f\bnd\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f14,\fcircuit\fCH206A\f
(BN/YE),\fwiring\fh\brness\fside..\f
1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f1,\fcircuit\fCH207A\f
(BU/GY)\f(RHD\fvehicles:\fcircuit\fCH207B\f(BU/GY)),\f
wiring\fh\brness\fside\f\bnd\fthe\fEATC\fmodule,\f
connector\fC2H101-A,\fpin\f2,\fcircuit\fCH208A\f
(BN/YE)\f(RHD\fvehicles:\fcircuit\fCH208B\f(BN/YE)),\f
2\b
\f\f
\f\f
Стр. 27 из 92
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Page 2538 of 4402

$FORD S-MAX 2006 Service Repair Manual wiring\fh\brness\fside.\f Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f1,\fcircuit\fCH207A\f (BU/GY)\f(RHD\fvehicles:\fcircuit\fCH207B\f(BU/GY)),\f wiring\fh\br$

Page 2539 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f connector\fC2H101-A,\fpin\f2,\fcircuit\fCH208A\f (GN/OG)\f(RHD\fvehicles:\fcircuit\fCH208B\f(GN/OG)),\f wiring\fh\brness\fside\f\bnd\fthe\fEAT$

Page 2540 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\ffuse\fOK?\f Yes\bGO\fto\fE2 .\f\f No\b R ENEW\ffuse\fF13\f(15\fA).\fCHECK\fthe\foper\btion\fof\f the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f REPAIR\fthe\fshort\fusing\fthe\f$

Page 2541 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\fA/C\fclutch\frel\by\f H401,\fsocket\fC1BB03-A,\fpin\f28,\fcircuit\fSBB13A\f (RD),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b Does\fthe\fmeter\fdispl\by\fb\bttery\fvo$

Page 2542 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\fthe\fA/C\fclutch,\f connector\fC1H302-A,\fpin\f1,\fcircuit\fCH401A\f (VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\b$

Page 2543 of 4402

$FORD S-MAX 2006 Service Repair Manual RENEW\fthe\f\bir\fconditioning\fclutch.\fCHECK\fthe\f oper\btion\fof\fthe\fsystem.\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fA/C\fclutch\f\bnd\fground\fconnection\f G$

RENEW\fthe\f\bir\fconditioning\fclutch.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fA/C\fclutch\f\bnd\fground\fconnection\f
G1D129\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E11:\bCHECK\bTHE\bPLAU\fIBILITY\bOF\bTHE\bAMBIENT\bTEMPERATURE
Connect\fthe\fdi\bgnostic\ftool.\f1\b
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\fselect\f
PCM/AAT
\fin\fd\bt\b\flogger\f\bnd\fcheck\fthe\f\bmbient\f\bir\f
temper\bture.\f
2\b
Is\fthe\findic\bted\f\bmbient\f\bir\ftemper\bture\fpl\busible?\f
Yes\bGO\fto\fE12 .\f\f
No \b
GO

\fto\fE51 .\f\f
E12:\bCHECK\bTHE\bA/C\b\fWITCH\b\fIGNAL\b
Switch\fon\fthe\fblower.\f1\b
Switch\fon\fthe\f\bir\fconditioning\f(A/C).\f2\b
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\fselect\f
BCM/AC_\fW \fin\fd\bt\b\flogger\f\bnd\fcheck\fthe\fA/C\f
switch\fsign\bl.\f3\b
Is\f\bn\fA/C\fswitch\fsign\bl\fdispl\byed\fin\fthe\fd\bt\b\flogger\fof\f
the\fBCM?\f
Yes\b
GO\fto\fE25 .\f\f
No\b -

\fAll\fexcept\fvehicles\fwith\felectronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC): GO\fto\fE21.\f\f
-\fV

ehicles\fwith\felectronic\f\butom\btic\ftemper\bture\f
control\f(EATC) GO\fto\fE13.\f\f
E13:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H406-A\ffrom\fthe\f
ev\bpor\btor\ftemper\bture\fsensor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406A\f(\bll\fexcept\fvehicles\fwith\felectronic\f
\butom\btic\ftemper\bture\fcontrol\f(EATC):\fcircuit\f
VH406C)\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f
Yes\b GO\fto\fE18 .\f\f
No\b
-

\fThe\fvolt\bge\fme\bsured\fis\fmore\fth\bn\f6\f
Volts:LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\f
circuit\fVH406A\f(\bll\fexcept\fvehicles\fwith\felectronic\f
\butom\btic\ftemper\bture\fcontrol\f(EATC):\fcircuit\f
VH406C)\f(VT/BN)\fbetween\fthe\fEATC\fmodule\for\f
GEM\f\bnd\fthe\fev\bpor\btor\ftemper\bture\fsensor\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
\f\f
Стр. 33 из
92
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Page 2544 of 4402

$FORD S-MAX 2006 Service Repair Manual oper\btion\fof\fthe\fsystem.\f -\fNo\fvolt\bge\fme\bsured:All\fexcept\fvehicles\fwith\f electronic\f\butom\btic\ftemper\bture\fcontrol\f (EATC):GO\fto\fE14 .\fVehicles\fwith\felectronic\f \but om\bti$

oper\btion\fof\fthe\fsystem.\f
-\fNo\fvolt\bge\fme\bsured:All\fexcept\fvehicles\fwith\f
electronic\f\butom\btic\ftemper\bture\fcontrol\f
(EATC):GO\fto\fE14 .\fVehicles\fwith\felectronic\f
\but

om\btic\ftemper\bture\fcontrol\f(EATC) GO\fto\fE16.\f\f
E14:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bGEM\bFOR\bA\b\fHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406C\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b GO\fto\fE15 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
VH406C\f(VT/BN)\fbetween\fthe\fGEM\f\bnd\fthe\f
ev\bpor\btor\ftemper\bture\fsensor\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E15:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bGEM\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406C\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\f
the\fGEM,\fconnector\fC1BP02-C,\fpin\f2,\fcircuit\f
VH406C\f(VT/BN),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fVH406C\f
(VT/BN)\fbetween\fthe\fev\bpor\btor\ftemper\bture\f
sensor\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E16:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bEATC\bMODULE\bFOR\bA\b\fHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406A\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
\f\f
\f\f
Стр. 34 из 92
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