2006 FORD S-MAX Service Repair Manual

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Page 2521 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\fthe\fblower\fswitch,\f connector\fC2H426,\fpin\f2,\fcircuit\fCH428A\f(GN/WH),\f wiring\fh\brness\fside\f\bnd\fground.\f 5\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\fblo$

Page 2522 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCBB28C\f (WH/VT)\fbetween\fthe\fblower\fresistor\f\bnd\fsoldered\f connection\fSP175\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr\bms.\fCHECK\fthe\foper\b$

LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCBB28C\f
(WH/VT)\fbetween\fthe\fblower\fresistor\f\bnd\fsoldered\f
connection\fSP175\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A17:\bCHECK\bTHE\bCIRCUIT\f\bBETWEEN\bTHE\bBLOWER\bRE\fI\fTOR\bAND\bTHE\bBLOWER\b
\fWITCH\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H434\ffrom\fthe\fblower\f
resistor.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\fresistor\f
\bssembly,\fconnector\fC2H434,\fpin\f2,\fcircuit\fCH427A\f
(BN),\fwiring\fh\brness\fside\f\bnd\fthe\fblower\fswitch,\f
connector\fC2H426,\fpin\f1,\fcircuit\fCH427A\f(BN),\f
wiring\fh\brness\fside.\f
3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\f
resistor,\fconnector\fC2H434,\fpin\f4,\fcircuit\fCH428A\f
(GN/WH),\fwiring\fh\brness\fside\f\bnd\fthe\fblower\f
switch,\fconnector\fC2H426,\fpin\f1,\fcircuit\fCH428A\f
(GN/WH),\fwiring\fh\brness\fside.\f4\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\f
resistor,\fconnector\fC2H434,\fpin\f3,\fcircuit\fCH429A\f
(GY/BN),\fwiring\fh\brness\fside\f\bnd\fthe\fblower\fswitch,\f
connector\fC2H426,\fpin\f3,\fcircuit\fCH428A\f(GY/BN),\f
wiring\fh\brness\fside.\f
5\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fme\bsured\fin\f\bll\fof\f
the\fc\bses?\f
Yes\b INSTALL\f\b\fnew\fhe\bter\fresistor.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f\bffected\f
circuit\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bB\b:\bBLOWER\bMOTOR\bINOPERATIVE/INCORRECT\b
FUNCTION\b-\bVEHICLE\f\bWITH\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\b
CONTROL\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bCHECK\bTHE\bOPERATION\bOF\bTHE\bBLOWER\bMOTOR
Ignition\fswitch\fin\fposition\fII.\f1\b
Test\f\bll\fof\fthe\fspeeds\fof\fthe\fhe\bter\fblower\fmotor.\f2\b
Is\fthe\fblower\fmotor\finoper\btive\fin\f\bll\fspeed\fsettings?\f
Yes\bGO\fto\fB2.\f\f
\f\f
\f\f
\f\f
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Page 2523 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bGO\fto\fB20.\f\f B2:\bCHECK\bFU\fE\bF28 Ignition\fswitch\fin\fposition\f0.\f1\b CHECK\fFuse\fF28\f(EJB).\f2\b Is\fthe\ffuse\fOK?\f Yes\b GO\fto\fB3.\f\f No\b R ENEW\ffuse\fF28\f(40\fA).\fCHECK\ft$

No\bGO\fto\fB20.\f\f
B2:\bCHECK\bFU\fE\bF28
Ignition\fswitch\fin\fposition\f0.\f1\b
CHECK\fFuse\fF28\f(EJB).\f2\b
Is\fthe\ffuse\fOK?\f
Yes\b
GO\fto\fB3.\f\f
No\b R

ENEW\ffuse\fF28\f(40\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
B3:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF28
Connect\fFuse\fF28\f(EJB).\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF28\f(40\fA)\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB4.\f\f
No\b
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF28\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B4:\bCHECK\bFU\fE\bF18
CHECK\fFuse\fF18\f(CJB).\f1\b
Is\fthe\ffuse\fOK?\f
Yes\b GO\fto\fB5.\f\f
No\b R

ENEW\ffuse\fF18\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
B5:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF18
Connect\fFuse\fF18\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(5\fA)\f\bnd\f
ground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB6.\f\f
No\b C

HECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
B6:\bCHECK\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\bMODULE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Does\fthe\fblower\fmotor\frun\f\bt\fits\fhighest\fspeed\fsetting?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fB7.\f\f
B7:\bCHECK\bVOLTAGE\bAT\bBLOWER\bMOTOR
Disconnect\fConnector\fC2H123-B\ffrom\fthe\fblower\f
motor.\f1\b
Стр. 13 из 92
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Page 2524 of 4402

$FORD S-MAX 2006 Service Repair Manual Ignition\fswitch\fin\fposition\fII.\f2\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\fblower\fmotor,\f connector\fC2H123-B,\fpin\f1,\fcircuit\fCBB28A\f (GY/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b D$

Page 2525 of 4402

$FORD S-MAX 2006 Service Repair Manual B10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bBLOWER\bRELAY\bH402\bAND\bTHE\bBLOWER\b MOTOR\bFOR\bOPEN\bCIRCUIT Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\frel\by\f H402,\fsocket\fC1BB01-A,\fpin\f37,$

B10:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bBLOWER\bRELAY\bH402\bAND\bTHE\bBLOWER\b
MOTOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\frel\by\f
H402,\fsocket\fC1BB01-A,\fpin\f37,\fcircuit\fCBB28B\f
GY/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fblower\fmotor,\f
connector\fC2H123-B,\fpin\f1,\fcircuit\fCBB28A\f
(GY/VT),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB12.\f\f
No\b
GO

\fto\fB11.\f\f
B11:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEJB\bAND\bTHE\bBLOWER\bMOTOR\bFOR\bOPEN\b
CIRCUIT
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f37,\fcircuit\fCBB28B\f(GY/VT),\fwiring\f
h\brness\fside\f\bnd\fthe\fblower\fmotor,\fconnector\f
C2H123-B,\fpin\f1,\fcircuit\fCBB28A\f(GY/VT),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEJB\f\bnd\fRENEW\fit\fif\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fEJB\f\bnd\fthe\fblower\fmotor\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B12:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bBLOWER\bRELAY\bH402\bAND\bTHE\bCJB\bFOR\bOPEN\b
CIRCUIT
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fCJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fblower\frel\by\fH402,\f
socket\fC1BB01-A,\fpin\f38,\fcircuit\fCH123A\f(VT/GN),\f
wiring\fh\brness\fside\f\bnd\fthe\fCJB,\fconnector\f
C1BP02-A,\fpin\f28,\fcircuit\fCH123A\f(VT/GN),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fblower\frel\by\fH402\fin\f\bccord\bnce\fwith\fthe\f
component\fchecks\f\bt\fthe\fend\fof\fthe\fsection.\fIf\f
blower\frel\by\fH402\fis\fOK,\fCHECK\f\bnd\fof\fnecess\bry\f
RENEW\fthe\fCJB.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b GO\fto\fB13.\f\f
B13:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bEJB\bAND\bTHE\bCJB
Disconnect\fConnector\fC1BB01-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEJB,\fconnector\f
C1BB01-A,\fpin\f38,\fcircuit\fCH123A\f(VT/GN),\fwiring\f
h\brness\fside\f\bnd\fthe\fCJB,\fconnector\fC1BP02-A,\fpin\f
28,\fcircuit\fCH123A\f(VT/GN),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
\f\f
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Page 2526 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes\bCHECK\fthe\fEJB\f\bnd\fRENEW\fit\fif\fnecess\bry.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCH123A\f (VT/GN)\fbetween\fthe\fEJB\f\bnd\fthe\$

Page 2527 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bCHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin$

Page 2528 of 4402

$FORD S-MAX 2006 Service Repair Manual control\fmodule\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f CHECK\fthe\foper\btion\fof\fthe\fsystem.\f B19:\bCHECK\bTHE\bBLOWER\bCONTROL\bMODULE Connect\fConnector\fC2H123-B\fto\fthe\fblower\fmot$

control\fmodule\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B19:\bCHECK\bTHE\bBLOWER\bCONTROL\bMODULE
Connect\fConnector\fC2H123-B\fto\fthe\fblower\fmotor.\f1\b
Use\f\b\ffused\fjumper\fle\bd\f(40\fA)\fto\fconnect\fthe\f
blower\fcontrol\fmodule,\fconnector\fC2H123-A,\f
between\fpin\f1,\fcircuit\fVH301A\f(YE/BU),\fwiring\f
h\brness\fside\f\bnd\fpin\f6,\fcircuit\fGD138AM\f(BK/WH),\f
wiring\fh\brness\fside.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Does\fthe\fblower\fmotor\frun\f\bt\ffull\fspeed?\f
Yes\b
RENEW\fthe\fblower\fcontrol\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\fnot\f
working,\fCHECK\fthe\fEATC\fmodule\f\bnd\fINSTALL\fA\f
NEW\fONE\fif\fnecess\bry.\f
No\b RENEW\fthe\fblower\fmotor.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
B20:\bCHECK\bCIRCUIT\bBETWEEN\bTHE\bBLOWER\bCONTROL\bMODULE\bAND\bTHE\b
ELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H123-A\ffrom\fthe\fblower\f
control\fmodule.\f2\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fblower\fcontrol\f
module,\fconnector\fC2H123-A,\fpin\f4,\fcircuit\f
VH101A\f(WH/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fEATC\f
module,\fconnector\fC2H101-B,\fpin\f15,\fcircuit\f
VH101A\f(WH/VT),\fwiring\fh\brness\fside.\f
4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fB21.\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fVH101A\f
(WH/VT)\fbetween\fthe\fblower\fcontrol\fmodule\f\bnd\f
the\fEATC\fmodule\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B21:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bBLOWER\bCONTROL\bMODULE\bAND\bTHE\b
ELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\bMODULE\bFOR\b\fHORT\bTO\b
VOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f15,\fcircuit\fVH101A\f
(WH/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
\f\f
\f\f
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