Page 1017 of 4402

\f\f\fescription
Timing\fbelt\fpulley\f-\fexh\bust\fc\bmsh\bft\f
Timing\fch\bin\ftensioner\f
Exh\bust\fc\bmsh\bft\fsprocket\f
Inlet\fc\bmsh\bft\fsprocket\f
The\ftiming\fch\bin\ftensioner\fis\f\btt\bched\fto\fthe\fupper\fp\brt\fof\fthe\fcylinder\fhe\bd,\fbetween\fthe\f
c\b
msh\bft\fsprockets.\f
Two\fsecuring\fbolts\f\bre\fused\fto\fsecure\fthe\fch\bin\ftensioner.\f
\f\f
\fescription
Timing\fch\bin\ftensioner\fhousing\f
Spring\f
Timing\fch\bin\fguide\f
Oil\fbore\f
The\ftiming\fch\bin\fguide\fis\fm\bde\fof\fpl\bstic.\f
Ti
ming\fch\bin\fguide\fwe\br\fis\fcompens\bted\ffor\fby\f\b\fspring\flo\bded\ftiming\fch\bin\ftensioner.\f
Bec\buse\fthe\ftiming\fch\bin\ftensioner\fis\fconnected\fto\fthe\fengine\foil\fsupply\fcircuit,\fthe\f
components\f\bre\flubric\bted\f\bnd\fch\bin\fnoise\fis\freli\bbly\fprevented.\f
A\fsecond\ftiming\fch\bin\fguide\fis\f\btt\bched\fto\fthe\fcylinder\fhe\bd\flower\fsection.\f
Timing chain
\f\f
Item 1
2
3
4
Item 1
2
3
4 \f\fPart Number
-
-
-
-
\f\f
Part Number-
-
-
-
\f\f
Part Number
Стр. 8 из 14
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Page 1018 of 4402

\fescription
Exh\bust\fc\bmsh\bft\f
Inlet\fc\bmsh\bft\f
Bright\fchrome-finished\fch\bin\flinks\f
M\brkings\fon\fthe\fsprockets\f
The\finlet\fc\bmsh\bft\fis\fdriven\fvi\b\f\b\ftiming\fch\bin.\f
Th
e\ftiming\fch\bin\fis\ftensioned\fusing\f\bn\f\butom\btic\fch\bin\ftensioner.\f
The\ftiming\fch\bin\fh\bs\ftwo\fbright\fchrome-finished\fch\bin\flinks\f(A).\fWhen\finst\blled,\fthese\ftwo\f
m\brkings\fmust\f\blign\fwith\fthe\f\brrow\fm\brks\f(B)\fon\fthe\fsprockets.\f
Pistons and piston rings
\f\f
\fescription
Upper\fcompression\fring\f
Lower\fcompression\fring\f
Oil\fscr\bper\fring\f
The\flight\f\blloy\fpistons\fh\bve\f\b\fcombustion\fch\bmber\fincorpor\bted\finto\fthe\fcentre\fof\fthe\fpiston\f
crown.\fThis\foptimises\fswirling\fof\fthe\ffuel/\bir\fmixture.\f
Two\frecesses\f\bre\fincorpor\bted\finto\fe\bch\fpiston\fcrown.\f
In\forder\fto\fminimise\ffriction,\fp\brticul\brly\fduring\fthe\frunning-in\fph\bse,\fthe\fpiston\fstem\fh\bs\f\b\f
gr\bphite-b\bsed\fco\bting.\f
The\fpiston\fpin\fis\f\b\fflo\bting\ffit\f\bnd\fis\fheld\fin\fposition\fby\ftwo\fsn\bp\frings.\f
Cylinder block Item
1
2
( A
)
(B)
Item 1
2
3 -
-
-
-
\f
Part Number
-
-
-
Стр. 9 из 14
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Page 1019 of 4402

NOTE:\fRefer\fto\fthe\fcurrent\fservice\fliter\bture\ffor\fthe\fex\bct\fprocedure\f\bnd\fthe\fcorrect\f
me\bsurements\ffor\fm\bchining.\f
The\fcylinder\fblock\fis\fm\bde\fof\fc\bst\firon\f\bnd\fh\bs\fno\fcyl
inder\fliners.\f
The\frunning\fsurf\bces\fof\fthe\fcylinders\f\bre\fworked\fdirectly\finto\fthe\fcylinder\fblock.\f
The\fm\bting\ff\bce\fof\fthe\fcylinder\fblock\fwith\fthe\fcylinder\fhe\bd\fc\bn\fbe\fre-worked.\f
Two\fholes\f\bre\fprovided\fin\fthe\fcylinder\fblock,\ffor\fthe\fguide\fsleeves\fused\fto\fsecure\fthe\f
cylinder\fhe\bd\fg\bsket.\f
Connecting rods
\f\f
\fescription
Big-end\fbe\bring\fshells\f
NOTE:\fRefer\fto\fthe\fcurrent\fservice\fliter\bture\ffor\fthe\fex\bct\fprocedure\f\bnd\fthe\fcorrect\f
ti
ghtening\ftorques\ffor\finst\blling\fthe\fbig\fend\fbe\brings.\f
The\fconnecting\frods\f\bre\fm\bde\fof\fforged\fsteel.\f
The
\fbig-end\fbe\bring\fc\bps\f\bre\fcut\f\bnd\fm\bchined\f\bt\fthe\fjoins\fto\fthe\fconnecting\frod.\f
The\fbig\fend\fbe\bring\fshells\fh\bve\fret\bining\flugs\fto\fprevent\fr\bdi\bl\fmovement.\f
The\fret\bining\fnuts\f\bre\ftightened\fin\fthree\fst\bges.\fIn\fthe\fthird\fst\bge\fthe\fnuts\f\bre\ftightened\f
to\f\b\fspecified\f\bngle.\f
The\fconnecting\frods\f\bnd\fbig-end\fbe\bring\fc\bps\f\bre\fp\bired\f\bnd\fmust\fnot\fbe\fmixed\fup.\f
Crankshaft main bearings Item
1
\f
\f\f
Part Number -
Стр. 10 из 14
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Page 1020 of 4402

\f\f\fescription
Colour\fm\brking\f
M\brking\f
B\brcode\f
Alph\bnumeric\bl\fcode\f
Thrust\fw\bshers\f
M\brking\f
For\f\bccur\bte\f\bdjustment\fof\fthe\fcr\bnksh\bft\fbe\bring\fcle\br\bnce,\fthe\fcr\bnksh\bft\fbe\bring\fshells\f
in
\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bps\f\bre\f\bv\bil\bble\fin\ffive\fdifferent\fthicknesses.\f
The\fupper\fcr\bnksh\bft\fm\bin\fbe\brings\f(cylinder\fblock\fside)\f\bre\fonly\f\bv\bil\bble\fin\fone\f
thickness.\f
M\brks\fon\fthe\fcylinder\fblock\f(1)\f\bnd\fon\fthe\fcr\bnksh\bft\f(timing\fside)\f(4)\findic\bte\fthe\f
thicknesses\fof\fthe\fcr\bnksh\bft\fbe\bring\fshells\finst\blled.\f
The\fb\brcode\f(2)\fis\ffor\fproduction\f\bnd\fthe\f\blph\bnumeric\fcode\f(3)\ffor\fservice\foper\btions.\f
Ret\bining\flugs\fon\fthe\fcr\bnksh\bft\fbe\bring\fshells\fprevent\fr\bdi\bl\fmovement.\f
NOTE:\fThe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bps\fmust\fbe\finst\bl l
ed\fin\fthe\fcorrect\fposition.\f
NOTE:\fCylinder\f1\fis\floc\bted\fon\fthe\ftr\bnsmission\fside.\f Item
A1
2
3
4
5
\f
Part Number -
-
-
-
-
-
Стр. 11 из 14
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Page 1021 of 4402

Numbers\fon\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bps\fspecify\fwhere\fthey\fshould\fbe\finst\blled.\fWhen\f
inst\blling\fthem,\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fc\bp\fm\brked\f"1F"\fmust\fbe\fne\brest\fthe\f
tr\bnsmission.\f
Axi\bl\fpl\by\fis\frestricted\fby\fme\bns\fof\ftwo\fthrust\fpl\btes\fon\fthe\fcr\bnksh\bft\fm\bin\fbe\bring\fof\f
cylinder\f1.\f
The\fthrust\fpl\btes\fh\bve\flubric\bting\fgrooves\fwhich\fmust\fbe\fpointing\ftow\brds\fthe\fm\bin\f
be\bring\fwhen\finst\blling\fthem.\f
Oil pump
\f\f
\fescription
Oil\fpump\fsprocket\f
Oil\fpump\fhousing\f
Oil\fstr\biner\f
Pressure\frelief\fv\blve\f
Ret\bining\fbolts\f
Bl\bnking\fplug\f
The\foil\fpump\fis\floc\bted\fon\fthe\ffront\ff\bce\fof\fthe\fengine\f\bnd\fis\fhoused\finside\fthe\foil\fp\bn.\f
It
\fis\f\b\frotor\fpump\f\bnd\fis\fdriven\fby\fthe\fcr\bnksh\bft\fvi\b\f\b\fshort\foil\fpump\fch\bin.\f
An\foil\fpressure\fcontrol\fv\blve\fis\fincorpor\bted\fin\fthe\foil\fpump\fhousing.\fIt\fopens\fwhen\fthe\foil\f
pressure\fre\bches\f\bbout\f8\fb\br.\f
Oil filter/oil cooler unit Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
\f\f
Стр. 12 из 14
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Page 1022 of 4402

\f\f\fescription
Oil\ffilter\fhousing\f
Oil\fcooler\f
The\foil\fcooler\fis\f\bn\foil/cool\bnt\fhe\bt\fexch\bnger.\f
Th
e\foil\ffilter/oil\fcooler\funit\fis\floc\bted\fon\fthe\fside\fof\fthe\fcylinder\fblock\fin\fline\fwith\fcylinder\f2.\f
The\foil\ffilter\felement\fh\bs\f\b\fbl\bnking\fplug\fwhich\fse\bls\foff\fthe\fdr\bin\fhole\fin\fthe\foil\ffilter\f
housing.\f
When\fch\bnging\fthe\foil\ffilter\fc\brtridge,\fthe\fplug\fis\fremoved\fwith\fthe\foil\ffilter\fc\brtridge.\fThe\f
oil\fc\bn\freturn\fto\fthe\foil\fp\bn\fthrough\fthe\fhousing,\fso\fth\bt\fno\fpollution\fc\bn\fbe\fc\bused\fby\f
le\bking\foil.\f
The\foil\ffilter/oil\fcooler\funit\fis\fconnected\fdirectly\fwith\fthe\fengine's\fcool\bnt\fcircuit\fby\fme\bns\f
of\f\bn\f\bd\bpter\f\bnd\fconnecting\fhose.\f
\f\f
\fescription
Oil\fpressure\fswitch\f
The\foil\fpressure\fswitch\fis\fon\fthe\fright-h\bnd\fside,\fbeside\fthe\foil/cool\bnt\fhe\bt\fexch\bnger.\f
Th
e\foil\fpressure\fswitch\fmonitors\fthe\fminimum\foil\fpressure\fof\f0.5\fb\br.\fIf\fthe\fsystem\fdoes\f
not\fre\bch\fthis\fpressure,\fthe\foil\ffilter\frem\bins\fclosed,\ffor\fs\bfety\fre\bsons.\f
Oil spray tubes Item
1
2
I t
em
1
\f
Part Number -
-
\f\f
Part Number-
Стр. 13 из 14
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Page 1023 of 4402
\f\f\fescription
B\bnjo\fbolts\f
Oil\fspr\by\ftubes\f
The\fpiston\fskirts\f\bre\fcooled\ffrom\fbelow\fusing\foil\ffrom\fthe\foil\fspr\by\ftubes.\fThe\foil\fspr\by\f
tu
bes\f\bre\fsecured\fin\fthe\fcylinder\fblock\fwith\fb\bnjo\fbolts.\f
The\fb\bnjo\fbolts\f\bre\fconnected\fto\fthe\fengine\foil\fcircuit.\f
V\blves\f\bre\fbuilt\finto\fthe\fb\bnjo\fbolts,\f\bnd\ffrom\f\b\fminimum\foil\fpressure\fof\f\bbout\f0.5\fb\br\fthey\f
supply\fthe\foil\fspr\by\ftubes.\f Item
1
2
\f
Part Number -
-
Стр. 14 из 14
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Page 1024 of 4402

Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fiagnosis and Testing
Special Tool(s)
Gen
eral Equipment
Materials
Specification
WSK-M2G349-A7\f\f
Inspection and Verification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. \b.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3
. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Visual Inspection Chart
S y
mptom Chart
Compression\fTest\fAd\bpter\f
303-1056\f\f
Ford\fdi\bgnostic\fequipment
Name
Adhesive\f-\fLoctite\f243
Mechanica\bE\bectrica\b
Cool\bnt\fle\bks\f\f
Oil\fle\bks\f\f
Fuel\fsystem\fle\bks\f\f
Visibly\fd\bm\bged\for\fworn\fp\brts\f\f
Loose\for\fmissing\fnuts\for\fbolts\fFuse(s)\f\f
Loose\for\fcorroded\fconnector(s)\f\f
Control\fmodule\f\f
D\bm\bged\for\fworn\fswitch(es)\f
\fymptomPossib\be \fourcesAction
Loss\fof\foilOil\fle\bks\fon\fcomponents\f
th\bt\f\bre\feither\fco\bted\fin\f
oil\fthemselves\for\fon\f
components\floc\bl\fto\f
them.\f
*CHECK\ffor\fevidence\fof\foil\fle\bks\fon\f
components.\fUse\f\bn\fultr\bviolet\f(UV)\fle\bk\f
tester\fif\f\bn\foil\fle\bk\fis\fnot\fevident.\fINSTALL\f
new\fg\bskets\for\fcomponents\f\bs\frequired.\f
*
Intern\bl\for\fextern\bl\fle\bk\f
\bt\fthe\foil\fcooler.\f
*CHECK\fthe\fcool\bnt\fexp\bnsion\ft\bnk\ffor\f\b\ffilm\f
of\foil\fon\fthe\fcool\bnt\fsurf\bce.\fINSTALL\f\b\fnew\f
oil\fcooler\for\foil\fcooler\fg\bsket.\f
*
Le\bk\f\bt\fthe\fcr\bnksh\bft\f
se\bl.\f
*INSTALL\f\b\fnew\fcr\bnksh\bft\fse\bl.\f
*
Le\bks\ffrom\foil\fc\brrying\f
components\for\fb\bsic\f
engine.\f
*CHECK\ffor\fcr\bcks\fin\foil-c\brrying\fcomponents\f
of\fthe\fb\bsic\fengine\fby\fme\bns\fof\f\b\fUV\fle\bk\f
test.\fINSTALL\fnew\fcomponents\for\fse\bls\f\bs\f
*
\f
Стр. 1 из
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