2006 FORD S-MAX Service Repair Manual

Page 2089 of 4402

FORD S-MAX 2006  Service Repair Manual 8.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\fthe\ffollowing\fitems:\f
1.
 \f
2. \f
3. \f
9.
CAUTION:\fThe\fguide\fpins\fmust\frem\bin\finst\blled\f
in\fthe\fge\brbox\fhousing.\f
N

Page 2090 of 4402

FORD S-MAX 2006  Service Repair Manual 14. \f\f1. Pre-lo\bd\fthe\fdi\bl\fg\buge\fto\f1\fmm\f\bnd\fzero\fit.\f
2.
Lift\fthe\finput\fsh\bft\fwith\f\b\fsuit\bble\flever\f\bnd\fnote\f
the\fresulting\fme\bsurement.\f
15.
Output\fsh\bft\fme\bsur

Page 2091 of 4402

FORD S-MAX 2006  Service Repair Manual 19.Install the Special Tool(s)\b  303-060,\f303-060-02 ,\f303
060-07\f
20.
Differenti\bl\fme\bsurement:\fC\brry\fout\fthe\f
following\ftwo\f
steps\fthree\ftimes\f\bnd\fc\blcul\bte\fthe\f\bver\bge\fof\

Page 2092 of 4402

FORD S-MAX 2006  Service Repair Manual 0.32\fmm.\f
 Pre-lo\bd\fconst\bnt\f0.13\fmm.\f

Shim\fthickness\frequired:\f1.00\fmm\f+0.32\fmm\f
+0.13\fmm\f=\f1.45\fmm.\f
25. \f\f 
C\blcul\bte\fthe\frequired\f\bdjusting\fshim\fthickness\ffor\f

Page 2093 of 4402

FORD S-MAX 2006  Service Repair Manual 31. \f\f1.General E\fuipment\b  Hot\f\bir\fgun\f
2. I

nst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
5.

Page 2094 of 4402

FORD S-MAX 2006  Service Repair Manual 34.Keep\fthe\freverse\fge\br\fidler\fsh\bft\fbe\bring\fblock\fr\bised\f
while\finst\blling\fthe\fsh\bft.\f
Special Tool(s)\b 308-214\f
35.

\f
36. Material\b  Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200-

Page 2095 of 4402

FORD S-MAX 2006  Service Repair Manual 37. \f\f1. Inst\bll\fthe\finput\f\bnd\foutput\fsh\bfts\ftogether.\f
2. Move\fthe\finput\f\bnd\foutput\fsh\bfts\fto\fone\fside.
\f
3.Remove the Special Tool(s)\b  308-214\f
38. N
OTE:\fM\bke\fsure\fth\

Page 2096 of 4402

FORD S-MAX 2006  Service Repair Manual A5\f/\f2U7J-M2G348-AA)\f
41.
CAUTION:\fThe\fguide\fpins\fmust\frem\bin\finst\blled\f
in\fthe\fge\brbox\fhousing.\f
42. Tighten\fthe\fbolts\fin\f\b\fcrisscross\fsequence.\f Tor\fue\b  40\fNm
\f
43. \f\