2006 FORD S-MAX Service Repair Manual

engine oil capacity parking brake rear entertainment key battery mirror tires

Page 3361 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\fREPAIR\fthe\fopen\fin\fthe$

Page 3362 of 4402

$FORD S-MAX 2006 Service Repair Manual No -\fIf\fnot\f\bll\fthe\flisted\fcomponents\f\bre\f disconnected:Key\fin\fOFF\fposition.\fDISCONNECT\f the\fnext\fcomponent\f(go\fto\ftest\fstep\f3).\f -\fIf\f\bll\fthe\flisted\fcomponents\f\bre\f di$

Page 3363 of 4402

$FORD S-MAX 2006 Service Repair Manual C3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\fwiring\f h\brness\fside\f\bnd\fground.\f Is\f\b\fvolt\bge\fme\bsured?\f Yes LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fsupply\f in\fthe\frelev\bnt\fcirc$

Page 3364 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f Yes CHECK\fthe\fPCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\fREPAIR\fthe\fshort\fcir$

Page 3365 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fAL5.\f\f No GO \fto\fAL4.\f\f AL4: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE DL\b FOR \bONTINUITY. Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1 Me\bsure\fthe\fresist\bnce\fb$

Page 3366 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fAL7.\f\f No L OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fGD133BG\f (BK)\fbetween\fthe\fDLC\f\bnd\fground\fconnection\f G3D134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f CHECK\fthe\f$

GO\fto\fAL7.\f\f
No L
OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fGD133BG\f
(BK)\fbetween\fthe\fDLC\f\bnd\fground\fconnection\f
G3D134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AL7: PERFORM NETWORK TEST
NOTE:\fThe\fnumber\fof\fmodules\fconnected\fto\fthe\fMM\fCAN\fbus\fdepends\fon\fthe\fequipment\f
level\fof\fthe\fvehicle.\fTherefore\fnot\fevery\fvehicle\fwill\fh\bve\f\bll\fthe\fmodules\fmentioned\f
below.\f
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\f\b\flisted\fcomponent,\fthen\fproceed\fwith\f
the\ffollowing\ftest\fstep:\f
Bluetooth\fvoice\fcontrol\fmodule:\fC2MM01-A\f
N\bvig\btion\fsystem\ftouch\fscreen:\fC2ME03-F\f
DVD\fDrive:\fC2ME04\f
CD\fch\bnger:\fC2ME27\f2
Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f\budio\f
system\fcontrol\fp\bnel?\f
Yes
The\fcomponent\fl\bst\fdisconnected\fis\fthe\fc\buse\fof\f
the\fconcern;\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
component.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No -\fIf\fnot\f\bll\fthe\flisted\fcomponents\f\bre\f
disconnected:DISCONNECT\fthe\fnext\fcomponent\f(go\f
to\ftest\fstep\f1).\f
-\fIf\f\bll\fthe\flisted\fcomponents\f\bre\fdisconnected: GO\f
to \f

AL8.\f\f
AL8: PERFORM NETWORK TEST (RESTRAINTS \bONTROL MODULE (R\bM))
Disconnect\fConnector\fC2R114A\ffrom\fthe\f\budio\f
system\fcontrol\fp\bnel.\f1
Connect\fConnector\fC2MM01-A\ffrom\fthe\f
Bluetooth/voice\fcontrol\fmodule.\f2
Connect\fthe\fdi\bgnostic\ftool.\f3
Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f4
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
GEM?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fs\bfety\frestr\bint\f
control\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.
No GO\fto\fAL9.\f\f
AL9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE ELE\bTRONI\b INSTRUMENT \bLUSTER
AND THE DATA LINK \bONNE\bTOR (DL\b)
Disconnect\fConnector\fC2MC01\ffrom\fthe\felectronic\f
instrument\fcluster.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f19,\fcircuit\fVDB13X\f
(BU/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\f2
Стр. 156 из 159
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Page 3367 of 4402

$FORD S-MAX 2006 Service Repair Manual wiring\fh\brness\fside.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes GO\fto\fAL10.\f\f No L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\felectronic\finst$

wiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAL10.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\felectronic\finstrument\fcluster\f\bnd\fthe\f
DLC\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AL10: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE ELE\bTRONI\b INSTRUMENT \bLUSTER
AND THE DL\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f18,\fcircuit\fVDB14X\f
(VT/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAL11.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\felectronic\finstrument\fcluster\f\bnd\fthe\f
DLC\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AL11: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE ELE\bTRONI\b INSTRUMENT \bLUSTER
AND THE DL\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectronic\f
instrument\fcluster,\fconnector\fC2MC01,\fpin\f15,\f
circuit\fVDB14L\f(VT/GY)\f(vehicles\fwith\fCD\fch\bnger:\f
circuit\fVDB14M\f(VT/GY)),\fwiring\fh\brness\fside\f\bnd\f
the\fDLC,\fconnector\fC3DB04,\fpin\f8,\fcircuit\fVDB14F\f
(VT/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAL12.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\felectronic\finstrument\fcluster\f\bnd\fthe\f
DLC\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AL12: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE ELE\bTRONI\b INSTRUMENT \bLUSTER
AND THE DL\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\felectronic\f
instrument\fcluster,\fconnector\fC2MC01,\fpin\f16,\f
circuit\fVDB13L\f(BU/GY)\f(vehicles\fwith\fCD\fch\bnger:\f
circuit\fVDB13M\f(BU/GY)),\fwiring\fh\brness\fside\f\bnd\f
the\fDLC,\fconnector\fC3DB04,\fpin\f1,\fcircuit\fVDB14F\f
(VT/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAL13.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\felectronic\finstrument\fcluster\f\bnd\fthe\f
DLC\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AL13: \bHE\bK THE MM \bAN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDLC,\fconnector\f2
Стр. 157 из 159
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Page 3368 of 4402

$FORD S-MAX 2006 Service Repair Manual C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\f h\brness\fside\f\bnd\fground.\f Is\f\b\fvolt\bge\fme\bsured?\f Yes LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fsupply\fin\f the\fcircuits\fco$

C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\f
h\brness\fside\f\bnd\fground.\f
Is\f\b\fvolt\bge\fme\bsured?\f
Yes LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fsupply\fin\f
the\fcircuits\fconnected\fto\fsoldered\fconnection\fSP353\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No GO\fto\fAL14.\f\f
AL14: \bHE\bK THE MM \bAN BUS FOR A SHORT TO VOLTAGE SUPPLY
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\fwiring\f
h\brness\fside\f\bnd\fground.\f1
Is\f\b\fvolt\bge\fme\bsured?\f
Yes LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fsupply\fin\f
the\fcircuits\fconnected\fto\fsoldered\fconnection\fSP348\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No GO\fto\fAL15.\f\f
AL15: \bHE\bK THE MM \bAN BUS FOR A SHORT TO GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes GO\fto\fAL16.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fsoldered\fconnection\fSP353\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AL16: \bHE\bK THE MM \bAN BUS FOR A SHORT TO GROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\f
wiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes
GO\fto\fAL17.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fsoldered\fconnection\fSP348\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AL17: \bHE\bK THE MM \bAN BUS FOR SHORT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDLC,\f
connector\fC3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\f
wiring\fh\brness\fside\f\bnd\fpin\f8,\fcircuit\fVDB14F\f
(VT/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\felectronic\f
instrument\fcluster.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fREPAIR\fthe\fshort\fin\fthe\fMM\fCAN\fbus\f
Стр. 158 из 159
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