2006 FORD S-MAX Service Repair Manual

dashboard engine oil capacity battery replacement air suspension wheel maintenance

Page 3049 of 4402

$FORD S-MAX 2006 Service Repair Manual Compo\fe\ft\bChecks\b High\bbeam\bheadlamp\bswitch\b Pin\foccup\btion,\fcomponent\fside:\f NO TE:\fThe\fv\blue\fme\bsured\fin\fthe\fcontinuity\ftest\fof\fth e \fhigh\fbe\bm\fswitch\fshould\fbe\fless\$

Compo\fe\ft\bChecks\b
High\bbeam\bheadlamp\bswitch\b
Pin\foccup\btion,\fcomponent\fside:\f
NO
TE:\fThe\fv\blue\fme\bsured\fin\fthe\fcontinuity\ftest\fof\fth e
\fhigh\fbe\bm\fswitch\fshould\fbe\fless\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f9,\fcircuit\f
GD132X\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcorresponding\f
circuit\fGD132X\f(BK/VT)\fbetween\fsoldered\f
connection\fSP380\f\bnd\fthe\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
H15:\bRULE\bOUT\bTHE\bADAPTIVE\bLIGHTING\bMODULE\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fcornering\flights.\f5\b
Is\fthe\fleft-h\bnd\fcornering\flight\fperm\bnently\fon?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fleft-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
No\b-\fRight-h\bnd\fcornering\flight\fperm\bnently\flit:\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fright-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fNone\fof\fthe\fcornering\flights\fis\fperm\bnently\flit:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 27 из 28
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Page 3050 of 4402

$FORD S-MAX 2006 Service Repair Manual th\bn\f50\fOhm.\f Circuit to te\ft Connect \b digit\bl multimeter with the following connection\fSet the \fwitch to the following po\fitionSwitch i\f OK when the following te\ft re\bding\f \bre \f$

Page 3051 of 4402

$FORD S-MAX 2006 Service Repair Manual Exterior\bLighti\fg\b-\bAutolampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diag\fosis\ba\fd\bTesti\fg\b Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b i\f for$

Exterior\bLighti\fg\b-\bAutolampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fgeneric\felectronic\fmodule\f(GEM)\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\f
be\fconfigured\ffollowing\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\for\fthe\fd\bt\b\f
to\fbe\fch\bnged\fis\fre\bd\fout\fof\fthe\fmodule\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\f\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
connections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
NOTE:\fEnsure\fcorrect\flocking\fof\fthe\fwiring\fh\brness\fconnector.\f
NOTE:\fThe\fr\bin\fsensor\fmodule\fis\f\blso\fresponsible\ffor\f\bctu\bting\fthe\f\butom\btic\fhe\bdl\bmps.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\f(or\fmech\bnic\bl)\fd\bm\bge.\f
V

isual\bI\fspectio\f\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fconcern\fis\fnot\fvisu\blly\fevident,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\fthe\fgeneric\f
e
lectronic\fmodule\f(GEM)\fwith\fWDS\f\bnd\fRECTIFY\f\bny\fdispl\byed\ff\bults\fin\f\bccord\bnce\f
with\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemory\fin\fthe\fgeneric\felectronic\fmodule\f(GEM)\fmust\fbe\fREAD\fOUT\f\bnd\f
\bny\fstored\ff\bults\fmust\fbe\fDELETED.\fAfter\fro\bd\ftesting\f\bnd\fCHECKING\fthe\fsystem,\f
READ\fOUT\fthe\ff\bult\fmemory\f\bg\bin.\f
Termin\bl\fProbe\fKit\f
29-011A\f
Mechanica\bE\bectrica\b

Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\fwindshield\f
fo r\ftr\bpped\f\bir.\f\f
Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\fthe\fr\bin\f
se
nsor.\f\f
Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\fthe\fr\bin\f
se
nsor.\f\f

Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f\btt\bched\fto\fthe\f
windshield.\f\f
Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\fvicinity\fof\fthe\f
r\bi
n\fsensor.\f
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f
\f
Switch\f\f
Wiring\f
lo
om\f
\f
Стр. 1 из 6
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Page 3052 of 4402

$FORD S-MAX 2006 Service Repair Manual Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b Symptom\bChart\b Pi\fpoi\ft\bTests\b NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f \fTC\fescript$

Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Symptom\bChart\b
Pi\fpoi\ft\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
\fTC\fescriptionAction
B10AD-04R\bin\fsensor,\fintern\bl\fsystem\ff\bultGO\fto\fPinpoint\fTest\fA.\f
B10AD-09R\bin\fsensor,\fcomponent\ff\bultGO\fto\fPinpoint\fTest\fA.\f
SymptomPossib\be SourcesAction
Autom\btic\fhe\bdl\bmps\finoper\btiveFuse\f
BJB\f
Circuit(s)\f
Lighting\fcontrol\fmodule\f
(LCM)\f R\bin\fsensor\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f \f
*
Autom\btic\fhe\bdl\bmps\fon\f
perm\bnentlyCircuit(s)\f
BJB\f
Lighting\fcontrol\fmodule\f
(LCM)\f
R\bin\fsensor\f
*
*
*
*GO\fto\fPinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bAUTOMATIC\bHEADLAMPS\bINOPERATIVE\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
CHECK\fthe\foper\btion\fof\fthe\fdipped\fbe\bm\f\bnd\fthe\f
p\brking\fl\bmps.\f3\b
SWITCH\fON\fthe\f\butom\btic\fhe\bdl\bmps.\f4\b
Cover\fr\bin\fsensor\fwith\fop\bque\fm\bteri\bl\fto\fsimul\bte\f
insufficient\flight\fconditions.\f
5\b
CHECK\fthe\foper\btion\fof\fthe\fdipped\fbe\bm\f\bnd\fthe\f
p\brking\fl\bmps.\f6\b
Is\fthe\fnorm\bl\fdipped\fbe\bm\foper\btive?\f
Yes\b
Autom\btic\fhe\bdl\bmps\finoper\btive:\f GO\fto\fA2.\f\f
No\b R

EFER\fto:\f He\bdl\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting).\f
A2:\bCHECK\bFUSE\bF1\b(5\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF1\f(5\fA)\f(CJB).\f2\b
CHECK\fFuse\fF1\f(5\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R

ENEW\ffuse\fF1\f(5\fA)\f(CJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF1\b(5\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF1\f(5\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Стр. 2 из 6
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Page 3053 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF1\f(5\fA)\f(CJB)\f \bnd\fground.\f3\b Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fA4.\f\f No\b R ENEW\fTHE\fCJB.\fCHECK\fthe\foper\btion\fo$

Page 3054 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bGO\fto\fA7.\f\f No \b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fr\bin\fsensor\f\bnd\fsoldered\fconnection$

Page 3055 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fA9.\f\f No\b L OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f circuit\fbetween\fthe\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\f the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f$

GO\fto\fA9.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A9:\bCHECK\bCIRCUIT\b(LIN\b2\bBUS)\bVRW26A\b(BN/YE)\bBETWEEN\bTHE\bGENERIC\b
ELECTRONIC\bMODULE\b(GEM)\bAND\bTHE\bRAIN\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\f
connector\fC1BP02H,\fpin\f8,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f(BN/YE),\f
wiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\fconcern\fpersists,\fCHECK\fthe\fCJB\f
using\fWDS,\fRENEW\fif\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTEST\bB\b:\bAUTOMATIC\bHEADLAMPS\bARE\bON\bPERMANENTLY\b
(LIGHTING\bCONTROL\bMODULE\bIN\bOFF\bPOSITION)\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fFor\fthis\ftest\fstep,\fthe\fr\bin\fsensor\fmust\fbe\fexposed\fto\fsufficient\flight.\f
Ignition\fswitch\fin\fposition\fII.\f1\b
Cover\fthe\fr\bin\fsensor\fwith\fop\bque\fm\bteri\bl.\f2\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f3\b
Remove\fthe\fop\bque\fcover\ffrom\fthe\fr\bin\fsensor.\f4\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f5\b
Does\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fillumin\bte\fin\fboth\flighting\f
conditions?\f
Yes\b GO\fto\fB2.\f\f
No\b
R

ENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B2:\bRULE\bOUT\bTHE\bRAIN\bSENSOR\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF1\f(5\fA)\f(CJB).\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f4\b
Is\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fon\fperm\bnently?\f
Yes\b Check\fthe\fCJB\fusing\fWDS.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f He\bdl\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\f
Te s

ting).\f \f\f
Стр. 5 из
6
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Page 3056 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bRENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f Стр. 6 из 6 05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511715&gui...procarmanuals.com http:$

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