Page 1193 of 4402
Installation 10. \f
1
1
. \f
1. \f
2. CAUTION:\fNote\fthe\fthickness\fof\fthe\f
g \b
sket.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f
3. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1194 of 4402
4. \f
5.CAUTION:\fM\bke\fsure\fth\bt\fnew\fcylinder\f
h e
\bd\fbolts\f\bre\finst\blled.\f
Tighten\fthe\fcylinder\fhe\bd\fbolts\fin\fthree\fst\bges\fin\f
the\fsequence\findic\bted.\f
Torque:\b \f
20\fNm
\f
60\fNm
\f
220
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
6. \f
7. Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1195 of 4402

8. Refer\fto:\fV\blve\fCover\f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
9. Torque:\b
1\f10\fNm
\f
2\f8\fNm
\f
3\f10\fNm
\f
10. Torque:\b 28\fNm
\f
11. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Timing\fBelt\f(303-01G\fEngine\f-\f
2.2
L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Fuel\fPump\f(303-04F\fFuel\f
Ch\br
ging\f\bnd\fControls\f-\f2.2L\fDur\btorq-
TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Fuel\fInjectors \f(303-04F\fFuel\f
Ch\br
ging\f\bnd\fControls\f-\f2.2L\fDur\btorq-
TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f Fuel\fR\bil\f(303-04F\fFuel\fCh\brging\f
\bn d
\fControls\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
5. Refer\fto:\f Thermost\bt\f(303-03F\fEngine\f
Coo
ling\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. Refer\fto:\f Exh\bust\fM\bnifold \f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. Refer\fto:\f Fuel\fFilter\f(310-01D\fFuel\fT\bnk\f
\bnd
\fLines\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
8. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc
essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
9. Refer\fto:\f Air\fCle\bner\f(303-12F\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.2L\fDur\btorq-
TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
\f\f
\f\f
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Page 1196 of 4402
Inst\bll\btion).\f
12. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
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Page 1197 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Exha\fst ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Installation 1. Refer\fto:\f
B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Cowl\fP\bnel\fGrille \f(501-02\fFront\f
End
\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Turboch\brger \f(303-04K\fFuel\f
Ch \br
ging\f\bnd\fControls\f-\fTurboch\brger\f-\f
2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
Torque:\b 10\fNm
\f
4. NOTE:\fInst\bll\fnew\fnuts\f\bnd\f\b\fnew\fg\bsket.\f
Torque:\b
\f
12
\fNm
\f
25\fNm
\f
25\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 1198 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Oil PanS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen
eral Eq\fipment
Removal
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Fluid\fcont\biner
1.NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\f
c
o
nt\bin\finst\bll\btion\fdet\bils.\f
Refer\fto:\f Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. NOTE:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid.\f
General \bqui\fment:
Fl
uid\fcont\biner\f
Tor
que: 20\fNm
\f
3. Torque: 10\fNm
\f
4. Torque: 10\fNm
\f
5. Torque: 9\fNm
\f
\f\f
\f\f
\f\f
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Page 1199 of 4402
Installation 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f2 . M
aterial: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-
A4\f/\f
2U7J-M4G323-AA) \f
3. F
ill\fthe\fengine\fwith\fengine\foil.\f
Refer\fto:\f Specific\btions \f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Specific\btions).\f
Material: Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
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Page 1200 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Oil Pan ExtensionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1. Refer\fto:\fOil\fP\bn\f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05F\f
Acc
essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
2. Torque:\b 10\fNm\f
3. \f
4. Spec\fal\bTool(s):\b 303-397\f
\f
\f
\f\f
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