2006 FORD S-MAX Service Repair Manual

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Page 1745 of 4402

$FORD S-MAX 2006 Service Repair Manual PCV\fv\blve\fdi\bphr\bgm\f PCV\fv\blve\fbush\f PCV\fv\blve\fspring\f V\blve\fcover\f The\fPCV\fsystem\fis\fm\bde\fup\fof\f\bn\foil\fsep\br\btor\fch\bmber\fconnected\fto\fthe\fcr\bnkc\bse\f\bnd\f v\b$

PCV\fv\blve\fdi\bphr\bgm\f
PCV\fv\blve\fbush\f
PCV\fv\blve\fspring\f
V\blve\fcover\f
The\fPCV\fsystem\fis\fm\bde\fup\fof\f\bn\foil\fsep\br\btor\fch\bmber\fconnected\fto\fthe\fcr\bnkc\bse\f\bnd\f
v\b
lve\fcover\fby\fhoses.\f
The\fcr\bnkc\bse\fpressure\fis\fcontrolled\fby\f\b\fdi\bphr\bgm\foper\bted\fPCV\fv\blve\fbuilt\finto\fthe\fv\blve\f
cover.\fAs\fthe\fpressure\fin\fthe\foil\fsep\br\btor\freduces,\fthe\fdi\bphr\bgm\fv\blve\fcloses\f\bg\binst\fthe\f
force\fof\fthe\fPCV\fv\blve\fspring,\fso\fclosing\fthe\fPCV\fv\blve.\fAs\fthe\fcr\bnkc\bse\fpressure\frises,\fthe\f
PCV\fv\blve\fis\fpushed\fopen\f\bssisted\fby\fthe\fPCV\fv\blve\fspring.\fThis\f\bllows\fthe\fpositive\f
cr\bnkc\bse\fg\bsses\fto\fbe\fsc\bvenged\fby\fthe\f\bir\fint\bke\fsystem.\f
In\bpection and Ve\fification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

i\bual In\bpection Cha\ft
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(
if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fdi\bgnostic\f
t
rouble\fcode\f(DTC)\fch\brt.\f
Diagno\btic T\fouble Code (DTC) Index Cha\ft
1. 1.
If\fno\fDTC's\f\bre\fretrieved,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fsymptom\fch\brt.\f
S

ymptom Cha\ft
Pinpoint Te\bt\b 2
3
4
5
Mechanica\bE\bectrica\b
Exh\bust\fg\bs\frecircul\btion\f(EGR)\fv\blve\f\f
EGR\fcooler\f\f
G\bsket\f\f
PCV\fhoses\f\f
PCV\foil\fsep\br\btor\fElectric\bl\fconnector\f\f
Wiring\fh\brness\f
\fTC\fescription/ConditionPossib\be SourceAction
P1402EGR\fmetering\forifice\frestricted\fEGR\fv\blve\fstuck\fclosed\for\fle\bkingGO\fto\fPinpoint\fTest\fA.\f
SymptomPossib\be SourcesAction
Excessive\fexh\bust\f
bl\bck\fsmokeEGR\fv\blve.\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
Excessive\fcr\bnkc\bse\f
pressureBlocked\for\fd\bm\bged\fPCV\f
hose(s).\f Blocked\fPCV\foil\fsep\br\btor.\f
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Worn\for\fd\bm\bged\fengine\f
components.\f
*REFER\fto:\fEngine\f(303-01C,\f
Di\bgnosis\f\bnd\fTesting).\f
*
PINPOINT TEST A : EXCESSIVE EXHAUST BLACK SMOKE
TEST
CON\fITIONS\fETAILS/RESULTS/ACTIONS
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-
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Стр. 2 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G860267&gui...procarmanuals.com
http://vnx.su

Page 1746 of 4402

$FORD S-MAX 2006 Service Repair Manual A1: CHECK THE EGR VALVE Using\fthe\fWDS,\fCHECK\ffor\fDTC\fP1402.\f1 Is\fDTC\fP1402\fretrieved?\f Ye\b INSTALL\f\b\fnew\fEGR\fv\blve.\f\f REFER\fto:\fExh\bust\fG\bs\fRecircul\btion\f(EGR)\fV\blve\f(3$

Page 1747 of 4402

$FORD S-MAX 2006 Service Repair Manual No CLEAN\fthe\fPCV\foil\fsep\br\btor\f\bnd\fPCV\fv\blve\f\bssembly\f or\fINSTALL\f\b\fnew\fv\blve\fcover\f\bs\fnecess\bry\fTEST\fthe\f system\ffor\fnorm\bl\foper\btion.\f Стр. 4 из 4 05.01.2013h$

Page 1748 of 4402

$FORD S-MAX 2006 Service Repair Manual Removal\bCAUTION\b The \fntake man\ffold and exhaust gas rec\frcula t\fon (EGR) valve must not be separated. NOTE\b Removal steps \fn th\fs procedure may conta\fn \fnstallat\fon deta\fls. Eng\fne\$

Page 1749 of 4402

$FORD S-MAX 2006 Service Repair Manual Installat\fon\bTorque:\b 24 Nm 1. To \fnstall, reverse the removal procedure. 2. Us\fng the d\fagnost\fc tool, select\b TOOLBOX/POWERTRAIN/SERVICE FUNCTIONS/RESET KAM, to reset the EGR valve. Ge$

Page 1750 of 4402

$FORD S-MAX 2006 Service Repair Manual Engine Emi\b\bion Cont\fol - 1.8L Du\fato\fq- TDCi (74kW/100PS) - Lynx/1.8L Du\fato\fq- TDCi (92kW/125PS) - Lynx - Exhau\bt Ga\b Reci\fculation (EGR) Coole\f S-MAX/G\bl\bxy\f2006.5\f(02/2006 \fPrint$

Page 1751 of 4402

$FORD S-MAX 2006 Service Repair Manual In\btallation 5. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\f p i pe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f NOTE:\fM\bke\f\b\fnote\fof\fthe\forient\btion\fof\fthe\f ch\brger\f\b$

Page 1752 of 4402

$FORD S-MAX 2006 Service Repair Manual Engine Emi\b\bion Cont\fol - 2.0L Du\fato\fq- TDCi (85kW/115PS) - DW/2.0L Du\fato\fq- TDCi (100kW/136PS) - DW/2.0L Du\fato\fq-TDCi (103kW/140PS) - DW, Emi\b\bion Requi\fement\b: Stage IV - Engine E$

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