2006 FORD S-MAX Service Repair Manual

tow bar hood release auxiliary battery location air bleeding wheelbase warning light

Page 3673 of 4402

$FORD S-MAX 2006 Service Repair Manual TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f No Inoper\btive\fleft-h\bnd\fre\br\fqu\brter\fpower\fwindow\f-\f REPAIR\fcircuit\fCPW26B\f(BU/BN).\fTEST\fthe\fsystem\f for\fnorm\bl\foper\btion.\f In$

Page 3674 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fD13.\f\f D5: CHECK THE HEATED REAR WINDOW GRID GROUND CIRCUIT Ignition\fswitch\fin\fposition\f0.\f1 Disconnect\fHe\bted\fRe\br\fWindow\fGrid\fWires\f C4RD02-B.\f2 Me\bsure\fthe\fresist\bnce\$

Page 3675 of 4402

$FORD S-MAX 2006 Service Repair Manual Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f Yes GO\fto\fD9.\f\f No R EPAIR\fthe\fhe\bted\fwindshield\fground\fcircuit(s).\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f D9: CHECK THE HEATED$

Page 3676 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fD12 .\f\f No R ep\bir\fcircuit\fCRD04A\f(BN/GN).\fTEST\fthe\fsystem\f for\fnorm\bl\foper\btion.\f\f D12: CHECK FOR CONTINUITY BETWEEN THE CENTRAL JUNCTION BOX (CJB) AND THE HEATED REAR$

Page 3677 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fD15 .\f\f No R ep\bir\fcircuit\fCRD02A\f(BN/BU).\fTEST\fthe\fsystem\f for\fnorm\bl\foper\btion.\f\f D15: CHECK FOR CONTINUITY BETWEEN THE HEATED REAR WINDOW RELAY AND THE HEATED REAR WI$

Page 3678 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fSwitch\f component\ftest.\fREFER\fto\fthe\fWiring\fD$

Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f
CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fSwitch\f
component\ftest.\fREFER\fto\fthe\fWiring\fDi\bgr\bms.\f
No REPAIR\fcircuit\fCRD03A\f(BU/GN).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D18: CHECK FOR VOLTAGE TO THE HEATED WINDSHIELD GLASS RELAY
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fWindshield\fGl\bss\fRel\by\fR6.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f3,\fcircuit\fSDC02A\f
(RD),\fh\brness\fside\f\bnd\fground.\f\f3
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fD19 .\f\f
No
R

EPAIR\fcircuit\fSDC02A\f(RD).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f\f
D19: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD GLASS RELAY
AND THE HEATED WINDSHIELD GRID WIRE
Disconnect\fHe\bted\fWindshield\fGrid\fWires\fC2RD03\f
\bnd\fC2RD04-A.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f5,\fcircuit\fCRD06B\f
(BN/YE),\fh\brness\fside\f\bnd\fthe:\f\f
Left-h\bnd\fhe\bted\fwindshield\fgrid\fwire\fC2RD03\f
pi

n\f1,\fcircuit\fCBB34B\f(VT/BN),\fh\brness\fside.\f\f
Right-h\bnd\fhe\bted\fwindshield\fgrid\fwire\fC2RD04-
A\f

pin\f1,\fcircuit\fCRD35A\f(YE/GY),\fh\brness\fside.\f\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes
GO\fto\fD20 .\f\f
No R

EPAIR\fcircuit\fCBB34B\f(VT/BN)\for\fcircuit\fCRD35A\f
(YE/GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f
D20: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD GLASS RELAY
AND THE CENTRAL JUNCTION BOX (CJB)
Disconnect\fCJB\fC1BP02-A.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\fC1BP02-A\f
pin\f30,\fcircuit\fCRD01A\f(VT/OG),\fh\brness\fside\f\bnd\f
the\fhe\bted\fwindshield\fgl\bss\frel\by\fR6\fpin\f2,\fcircuit\f
CRD01A\f(VT/OG),\fh\brness\fside.\f\f2
\f\f
\f\f
Стр. 18 из 21
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Page 3679 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fRel\by\f component\ftest.\fREFER\fto\fthe\fWiring\fD$

Page 3680 of 4402

$FORD S-MAX 2006 Service Repair Manual Component Tests Heate\f Rea\b Win\fow G\bi\f Wi\be Test 1. 1. Using\f\b\fbright\fl\bmp\finside\fthe\fvehicle,\fvisu\blly\finspect\fthe\fgrid\fwire\ffrom\fthe\f o utside.\fA\fbroken\fgrid\fconductor$

Component Tests
Heate\f Rea\b Win\fow G\bi\f Wi\be Test 1. 1.
Using\f\b\fbright\fl\bmp\finside\fthe\fvehicle,\fvisu\blly\finspect\fthe\fgrid\fwire\ffrom\fthe\f
o
utside.\fA\fbroken\fgrid\fconductor\fline\fwill\f\bppe\br\f\bs\f\b\fbrown\fspot.\f
2. 2.
Run\fthe\fengine\f\bt\fidle.\fSet\fthe\fhe\bted\fre\br\fwindow\fswitch\f\bnd\flights\fto\fON.\fThe\f
h
e\bted\fre\br\fwindow\findic\btor\flight\fshould\fillumin\bte.\f
3. 3.
Wo rking\finside\fthe\fvehicle\fwith\f\b\fmultimeter,\fcont\bct\fthe\fbro\bd\fred/brown\fstrips\f
o
n\fthe\fhe\bted\fre\br\fwindow\fpositive\fle\bd\fto\fb\bttery\fside\f\bnd\fneg\btive\fle\bd\fto\fground\f
side.\fThe\fmeter\fshould\fre\bd\f10-13\fvolts.\fA\flower\fvolt\bge\fre\bding\findic\btes\f\b\floose\f
he\bted\fre\br\fwindow\fground\fwire\fconnection\f\bt\fthe\fhe\bted\fre\br\fwindow\fground\fwire\f
Yes REPAIR\fcircuit\fCBB34B\f(VT/BN)\for\fcircuit\fCBB35A\f
(YE/GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
GO\fto\fE3 .\f\f
E3: CHECK FOR CONTINUITY BETWEEN THE HEATED REAR WINDOW RELAY AND
GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fRe\br\fWindow\fRel\by\fRA2.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f2,\fcircuit\fCRD02A\f(BN/BU),\f
h\brness\fside\f\bnd\fground.\f3
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes REPAIR\fcircuit\fCRD02A\f(BN/BU).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No GO\fto\fE4 .\f\f
E4: CHECK THE HEATED REAR WINDOW RELAY CIRCUIT FOR A SHORT TO POWER
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f5,\fcircuit\fCRD06B\f(BN/YE),\f
h\brness\fside\f\bnd\fground.\f2
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes REPAIR\fcircuit\fCRD06B\f(BN/YE).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No VERIFY\fthe\fcustomer\fconcern.\f
\f\f
\f\f
Стр. 20 из
21
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