2006 FORD S-MAX Service Repair Manual

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Page 4145 of 4402

$FORD S-MAX 2006 Service Repair Manual 7. Bulkhe\bd,\finner\fPuddle\fweld.\f 8. N OTE:\fIn\forder\fto\fensure\fth\bt\fcomplete\f s e \bling\fis\f\bchieved,\fthe\frem\bining\fopenings\f on\fthe\fmounting\ftube\ffor\fthe\finstrument\f p\b$

Page 4146 of 4402

$FORD S-MAX 2006 Service Repair Manual 9. Bulkhe\bd\fcrossmember\fPuddle\fweld.\f 10 . Side\fmember,\fbottom\f Puddle\fweld.\f 1 1 . NOTE:\fBy\fdrilling\fout\fthe\fholes\fit\fis\fpossible\f t o \fweld\f\bll\fthree\fl\byers\fof\fmet\bl$

Page 4147 of 4402

$FORD S-MAX 2006 Service Repair Manual 12. Apron\fp\bnel\fPuddle\fweld.\f 13 . Inner\fside\fmember\f Resist\bnce\fspot\fweld.\f 1 4 . Suspension\fstrut\fturret\f Puddle\fweld.\f 1 5 . Suspension\fstrut\fturret\f Surf\bce\fgrind\fthe$

Page 4148 of 4402

$FORD S-MAX 2006 Service Repair Manual 17.NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f NV H\felement\f\bt\fthe\fsuspension\fstrut\fturret\f reinforcement\fusing\fPU\fwindow\f\bdhesive\f \bnd\fsecure\fit\fwith\fthe\fpl\bstic\fclip.\f S$

Page 4149 of 4402

$FORD S-MAX 2006 Service Repair Manual Front En\b Sheet \fetal Repairs - Front Si\be \fember SectionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal an\b Installation General Equipment Removal WARNING:\f\f Due\fto\fthe\fpositions$

Page 4150 of 4402

$FORD S-MAX 2006 Service Repair Manual Installation NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f \bn d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fs$

Page 4151 of 4402

$FORD S-MAX 2006 Service Repair Manual 2.NOTE:\fThe\frequired\fp\brti\bl\frepl\bcement\f se ction\fneeds\fto\fbe\fcut\fout\ffrom\fthe\fouter\f side\fmember\fwith\f\bpron\fp\bnel.\f Outer\fside\fmember\fwith\f\bpron\fp\bnel\f Mill\fout\fth$

Page 4152 of 4402

$FORD S-MAX 2006 Service Repair Manual 6. Inner\fside\fmember\f1. Continuous\fMIG\fweld\fse\bm.\f 2. Puddle\fweld.\f 7. Inner\fside\fmember\f Resist\bnce\fspot\fweld.\f 8 . Outer\fside\fmember\f Puddle\fweld.\f 9 . Outer\fside\fmember\$

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