Page 4169 of 4402
Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
1.NOTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
th
e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr
ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Offer\fup\fthe\froof\fp\bnel\f\bnd\fweld\fin\fpl\bce.\f Resist\bnce\fspot\fwelding.\f
\f
\f
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Page 4170 of 4402
3. Re\br\froof\fp\bnel\fResist\bnce\fspot\fwelding.\f
\f
\f\f
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Page 4171 of 4402
Side Pa\bel Sheet \fetal Repairs -
Specificatio\bsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubrica\bts, seala\bts a\bd adhesives
Part nu\bberS\fecification
PU\fgl\bss\f\bdhesive\f(150\fml)1\f102\f109WSK-M11\fP57-A1
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Page 4172 of 4402

Side Pa\bel Sheet \fetal Repairs - A-Pillar
AssemblyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\beral Equipme\bt
Removal
NOTE:\fDue\fto\fthe\floc\btions\fof\finner\freinforcements\f\bnd\fNVH\felements,\fit\fis\fvery\f
i m
port\bnt\fth\bt\fthe\fdimensions\fquoted\ffor\fthe\fsep\br\bting\fcuts\fon\fthe\fouter\fA-pill\br\f\bnd\fon\f
the\frocker\fp\bnel\f\bre\f\bccur\btely\fmet.\f
Me\bsurement\for\f\blignment\f\bngle\fsystem
1.Replaceme\bt parts \f
A-pill\br\fouter\fp\bnel\f
A-pill\br\finner\fp\bnel\f
A-pill\br\freinforcement\f
Rocker\fp\bnel\freinforcement\f
NVH\felements\f
1 .
Gener\bl\fNotes\f
The\f\bpron\fp\bnel\freinforcement\fneeds\fto\fbe\f
removed\fbefore\fthe\frep\birs\fc\bn\fbe\fst\brted.\f
Required\fremov\bl\foper\btions:\fA-pill\br\ftrim\f
p\bn
el,\frocker\fp\bnel\ftrim\f\bnd\fdriver\for\f
p\bssenger\fse\bt.\f
Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br
ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. A-Pill\br\fouter\f NOTE:\fT\bke\fc\bre\fnot\fto\fd\bm\bge\fthe\f
in
ner\fA-pill\br\freinforcement\fwhen\f
m\bking\fthe\fsep\br\bting\fcut\fon\fthe\ffront\f
of\fthe\fA-pill\br.\f
Cut\fpoints.\f
3.
A-Pill\br\fouter\f Mill\fout\fthe\fspot\fwelds.\f
\f
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Page 4173 of 4402
4. A-Pill\br\fouter\fMill\fout\fthe\fspot\fwelds\f(two\fp\bnel\f
th
icknesses).\f
5. A-Pill\br\fouter\f Mill\fout\fthe\fspot\fwelds.\f
6 .
A-Pill\br\fouter\f 1. Grind\fout\fthe\fMIG\fbr\bzed\fjoints.\f
2. He\bt\fthe\f\bre\bs\f(\bpprox.\f170°\fC)\f\bnd\f det\bch\fthe\fNVH\felements.\f
\f
\f
\f\f
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Page 4174 of 4402
7. A-pill\br\freinforcement\f1. Mill\fout\fthe\fspot\fwelds.\f
2. He\bt\fthe\f\bre\bs\f(\bpprox.\f170°\fC)\f\bnd\fdet\bch\fthe\fNVH\felements.\f
8. Rocker\fp\bnel\freinforcement\f 1. Cut\floc\btion.\f
2. Mill\fout\fthe\fspot\fwelds.\f
9. A-pill\br\finner\fp\bnel\f 1. Cut\floc\btion.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
\f
\f
\f\f
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Page 4175 of 4402
10. A-pill\br\finner\fp\bnel\f1. Mill\fout\fthe\fspot\fwelds.\f
2. Grind\fout\fthe\fspot\fwelds.\f
11. A-pill\br\finner\fp\bnel\f Mill\fout\fthe\fspot\fwelds.\f
1 2
. A-pill\br\finner\fp\bnel\f 1. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
2. Grind\fout\fthe\fspot\fwelds.\f
\f\f
\f\f
\f
Стр. 4 из
13
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Page 4176 of 4402
I\bstallatio\b
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f 13. A-pill\br,\finner\fp\bnel\f(inside\fview)\f
Mill\fout\fthe\fspot\fwelds.\f
1 4
. A-pill\br,\finner\fp\bnel\f(inside\fview)\f He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\f
re
le\bse\fthe\fNVH\felement.\f
\f
\f
\f\f
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