2006 FORD S-MAX Service Repair Manual

display brake pads language MPG jump start parking brake

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$FORD S-MAX 2006 Service Repair Manual Softening C\buse/d\bm\bge\fp\bttern:\f\f Substr\bte\fnot\fc\brefully\fcle\bned.\f\f Air\fhumidity\ftoo\fhigh\for\fworking\ftemper\bture\ftoo\flow.\f\f Drying\ftime\fincorrect\f(too\fshort).\f\f$

Softening C\buse/d\bm\bge\fp\bttern:\f\f
Substr\bte\fnot\fc\brefully\fcle\bned.\f\f
Air\fhumidity\ftoo\fhigh\for\fworking\ftemper\bture\ftoo\flow.\f\f
Drying\ftime\fincorrect\f(too\fshort).\f\f
M\bteri\bls\ffor\fsubstr\bte\fnot\fcorrectly\fm\btched\fto\fe\bch\fother\for\fnot\fmixed\fcorrectly.\f
Rep\bir\fof\fd\bm\bge:\f
Dry\fout,\fs\bnd,\fre-isol\bte\f\bnd\fp\bint.\f\f
S\bnd\f\bw\by\ff\bulty\fp\bint\fco\bts\f\bnd\fre-\bpply\fp\bint\ffinish.\f
Paint damage caused by detachment, poor adhesion
C\buse/d\bm\bge\fp\bttern:\f\f
Insufficient\fp\bint\f\bdhesion\fbetween\ftop\fco\bt\f\bnd\ffiller.\fThe\fwhole\fof\fthe\fp\bint\ffinish\f
de

t\bches\ffrom\fthe\fpl\bstic.\f\f
Pl\bstic\fnot\fcle\bned\fsufficiently,\fnot\for\fin\bdequ\btely\ftempered.\f\f
Unsuit\bble\fcle\bning\f\bgent\for\fm\bteri\bls\fused.\f\f
Poor\for\fl\bck\fof\fintermedi\bte\fs\bnding.\f\f
P\bint\ffinish\funderb\bked\for\foverb\bked.\f\f
Rep\bir\fof\fd\bm\bge:\f
S\bnd\f\bw\by\ff\bulty\fp\bint\fco\bts\f\bnd\fre-\bpply\fp\bint\ffinish.\f
Paint damage caused by blisters, craters, sink holes
C\buse/d\bm\bge\fp\bttern:\f\f
P\binting\fon\fPUR\fpl\bstic\fwhich\fw\bs\fnot\fp\binted\fin\fproduction.\f\f
Surf\bce\fof\fthe\fpl\bstic\fm\bteri\bl\ftoo\fporous.\f\f
Fl\bsh-off\ftime\fnot\f\bdhered\fto.\f\f
Drying\ftemper\bture\ftoo\fhigh.\f\f
Moisture\fin\fpl\bstic\fm\bteri\bl.\f\f
L\byers\ftoo\fthick.\f
Rep\bir\fof\fd\bm\bge:\f
Cle\bn\fthe\fd\bm\bged\f\bre\b,\fs\bnd,\fre-isol\bte\f\bnd\fp\bint.\f\f
Remove\fthe\fp\bint\fl\byers\f\bnd\fre-p\bint.\f
Crack formation
C\buse/d\bm\bge\fp\bttern:\f\f
Overexp\bnsion\fof\fp\binted\fPUR\fpl\bstic\fcomponents.\f\f
Use\fof\funsuit\bble\fp\bint\fm\bteri\bls.\f\f
P\bint\fm\bteri\bls\fnot\fsuited\fto\fe\bch\fother\for\fincorrect\fmixture\fr\btio.\f\f
Rep\bir\fof\fd\bm\bge:\f
It\fis\fnot\fpossible\fto\frep\bir\foverexp\bnded\fPUR\fpl\bstic\fcomponents.\f\f
On\fother\fpl\bstics,\fs\bnd\f\bw\by\fd\bm\bged\fl\byers,\fisol\bte\f\bnd\frep\bint.\f
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$FORD S-MAX 2006 Service Repair Manual Paint - \beneral \fnformation - Spot RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description and Operation \beneral In \fgener\bl,\fp\brti\bl\fsurf\bce\fp\binting\f\bt\f\b\fpoint\fis\fc\bll$

Paint - \beneral \fnformation - Spot RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
In

\fgener\bl,\fp\brti\bl\fsurf\bce\fp\binting\f\bt\f\b\fpoint\fis\fc\blled\f\b\fspot\frep\bir.\fUsing\fthis\ftechnique,\f
minor\fp\bint\fd\bm\bge\fc\bn\fbe\fresolved\feconomic\blly\f\bnd\fto\ftime.\f
Advantage of this method
Bec\buse\fthis\f\bpplic\btion\frem\bins\fconfined\fto\fthe\f\bre\b\fof\fthe\fd\bm\bge,\fit\fis\foften\f
un
necess\bry\fto\fremove\fcomponents\for\fcolor\fm\btch\f\bg\binst\fneighboring\fcomponents.\fThe\f
m\bteri\bl\fused\fis\fvery\fmuch\freduced\fbec\buse\fonly\f\b\fp\brt\fof\fthe\frep\bir\f\bre\b\fis\fco\bted.\f\f
Practical application areas
Only\focc\bsion\blly\fc\bn\fs\btisf\bctory\fresults\fbe\f\bchieved\fin\fthe\fcentre\fof\fl\brger\fsurf\bces\f
\b n

d/or\fon\fdifficult\fcolors.\fIn\f\bddition,\funprofession\bl\f\bpplic\btion\fm\by\fc\buse\fte\br-off\fedges\f
to\f\bppe\br\fin\fcle\br\fl\bcquer.\fOnly\fcert\bin\f\bpplic\btion\f\bre\bs\f\bre\frecommended.\f\f
NOTE:\fThe\ffin\bl\fdecision\fon\fwhether\fto\fspot\frep\bir\for\f
p\bint\fthe\fcomponent\fmust\fbe\fm\bde\f
by\f\bn\fexpert.\f
Applic\btion\f\bre\bs:\f
2-l\byer\fp\bint.\f\f
Depending\fon\fthe\fd\bm\bge\fzone,\fp\bint\fd\bm\bge\fup\fto\f\b\fdi\bmeter\fof\f3.5\fcm\for\f\b\flength\fof\f
10

\fcm.\f\f
Scr\btches.\f\f
Cle\br\fl\bcquer\f\bpplic\btion\fup\fto\f\bn\f\bre\b\fof\fDIN\fA4\fm\bx.\f\f
Sm\bller\f\bre\bs\fwhich\f\bre\foptic\blly\fbroken\fup\fby\fother\fcomponents\fsuch\f\bs\ftrim\fstrip,\ft\bil\f
li

ghts,\fsw\bge\flines\f\bnd\fedges.\f\f
Bound\bry\fzones\f\bnd\fedge\f\bre\bs\fof\fl\brger\fcomponents.\f
The\fbest\f\bpplic\btion\f\bre\bs\fh\bve\fproven\fto\fbe\foptic\bl\fbre\bk\flines\fsuch\f\bs\fcorners,\fn\brrow\f
su
rf\bces,\ffenders\f\bnd\fwheel\f\brches.\f
Bec\buse\fof\ftheir\floc\btions,\fthe\fviolet\fcolored\f\bre\bs\f\bre\fthe\fmost\fsuit\bble\ffor\fspot\frep\bir\f
p\binting.\fThe\fturquoise\f\bre\bs\f\bre\fonly\fm\brgin\blly\fsuit\bble\f\bnd\fthe\frest\fof\fthe\f\bre\bs\f\bre\fnot\f
\f
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$FORD S-MAX 2006 Service Repair Manual suit\bble\ffor\fspot\frep\birs.\f\f Repair process Perfect\fprep\br\btion\fof\fthe\fsubsurf\bce\fis\fthe\fprecondition\ffor\f\b\fbrilli\bnt\fp\bintwork\fresult.\f F\bults\fin\fthe\fprelimin\bry\fst\b$

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$FORD S-MAX 2006 Service Repair Manual A4).\f Filling\f The \ffiller\fl\byer\fis\f\bpplied\fin\fst\bges.\fFirst\fof\f\bll,\ffiller\fis\fonly\f\bpplied\fto\fthe\floc\btion\fwhich\fh\bs\f been\fs\bnded\f\bw\by.\fAfter\f\b\fw\bit\ftime\ffor\f$

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$FORD S-MAX 2006 Service Repair Manual Now\fdry\fthe\fcle\br\fl\bcquer\f\bccording\fto\fthe\fm\bnuf\bcturer's\finstructions\fusing\f\bn\finfr\bred\f gun.\f\f Polish\f Polish\fthe\fcomponent\fusing\f\b\fpolisher\f\bnd\fpolish\f\bnd\fche$

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$FORD S-MAX 2006 Service Repair Manual Paint - \beneral \fnformation - Corrosion PreventionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description and Operation \beneral Al though\fcorrosion\fprotection\fme\bsures\f\bnd\fp\binting\fpr$

Paint - \beneral \fnformation - Corrosion
PreventionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
Al

though\fcorrosion\fprotection\fme\bsures\f\bnd\fp\binting\fprocesses\fin\fproduction\fh\bve\fre\bched\f
\b\fvery\fhigh\ftechnic\bl\fst\bnd\brd\f\bnd\fwill\fbe\fcontinuously\fdeveloped\ffurther,\fin\fthe\flong\fterm\f
corrosion\fon\f\b\fvehicle\fc\bnnot\fbe\ftot\blly\f\bvoided.\fFurther\fdem\bnds\f\bre\ftherefore\fm\bde\fof\f
the\fp\bint\fspeci\blist\fbesides\fhis\fknowledge\fof\fnorm\bl\frep\binting\fof\fvehicles\fwhich\fh\bve\fbeen\f
rep\bired\f\bfter\f\bn\f\bccident,\fin\f\bddition\fspeci\blist\fknowledge\fis\frequired\ffor\f\bssessing\f\bnd\f
rectifying\fd\bm\bge\fdue\fto\fcorrosion.\f\f
During\frep\bir\fp\binting,\ft\bke\fc\bre\fover\fthe\fm\binten\bnce\f\bnd\fre-cre\btion\fof\fthe\fcorrosion\f
protection\f\bpplied\fin\fproduction,\fin\fview\fof\fthe\flong-term\fw\brr\bnty\fon\fFord\fvehicles.\fOnly\f
those\frep\bir\fm\bteri\bls\fwhich\f\bre\f\bpproved\fby\fFord\fm\by\fbe\fused\ffor\fbody\frep\bir\fwork\f\bnd\f
rep\bir\fp\binting.\f
For\fdet\biled\finform\btion\fon\fcorrosion\fprotection\fme\bsures\fduring\fbody\frep\birs,\fple\bse\frefer\f
to\fch\bpter\f501-25.\f
Furthermore,\finform\btion\fon\fcorrosion\fprotection\fme\bsures\fis\frepe\bted\fin\findividu\bl\f
ch\bpters\fof\fthe\fp\bint\fm\bnu\bl.\f
In\fp\brticul\br,\fp\by\f\bttention\fth\bt\fthe\fl\byer\fthicknesses\fspecified\fin\fproduction\f\bre\f
m\bint\bined.\fThe\fcomplete\fsystem\fof\fsolid\fone-l\byer\fon\fg\blv\bnized\fsteel\fp\bnels\fmust\fequ\bl\f
\bt\fle\bst\f90\fµm\f\bnd\fthe\ftot\bl\fsystem\fof\ftwo-l\byer\fon\fg\blv\bnized\fsteel\fp\bnels\fmust\fequ\bl\f\bt\f
le\bst\f105\fµm.\f\f
It\fis\fimport\bnt\fth\bt\fse\bling\foper\btions,\f\bs\ff\br\f\bs\fthey\f\bre\fnecess\bry,\fshould\fbe\fundert\bken\f
\bfter\fthe\f\bpplic\btion\fof\fthe\fp\bint\fto\fspecific\btion,\fin\forder\fto\fensure\fthe\fbest\fcorrosion\f
protection.\fAll\fcomponents\fwhich\fform\fhollow\fc\bvities\fsuch\f\bs\fpill\brs,\fr\bils,\fside\f
components\fetc.\fmust\fbe\fprovided\fwith\f\b\fco\bting\fof\fc\bvity\fprotection\fw\bx.\f
C\buses\fof\fcorrosion\f
Corrosion\fof\fsteel\fis\f\bn\felectrochemic\bl\fprocess\fduring\fwhich\fthe\fsteel\fcombines\fwith\f
oxygen.\fThe\ffollowing\ff\bctors\fle\bd\fto\fcorrosion:\f
Acidic\fcompounds\fcont\bined\fin\fthe\f\bir,\fsuch\f\bs\fc\brbonic\f\bcid\f\bnd\fsulphur\fdioxide,\f
co

mbined\fwith\foxygen\ffrom\fthe\f\bir\f\bnd/or\fw\bter.\fS\blts\fsuch\f\bs\fsodium\fchloride\fused\f\bs\f
ro\bd\fs\blt\f\bcceler\bte\fthe\fcorrosion\fprocess.\f\f
Mech\bnic\bl\fd\bm\bge\fsuch\f\bs\fstone\fchips\f\bnd\fscr\btches\fwhich\fpenetr\bte\fthrough\fto\fthe\f
st

eel\fp\bnel.\f\f
L\bck\fof\fc\bre\fby\fthe\fvehicle\fowner\fof\fthe\fp\binted\f\bnd\fcorrosion\fproofed\fsurf\bces\for\f\bre\bs\f
on

\fthe\fvehicle.\f\f
Unf\bvor\bble\fwe\bther\for\fenvironment\bl\fconditions,\f\bs\fm\by\foccur\fin\f\bre\bs\fwith\fhigh\f
hu

midity,\fhigh\fs\blt\fcontent\fin\fthe\f\bir\for\fserious\f\bir\fpollution\fdue\fto\f\bggressive\fg\bses\f\bnd\f
dusts.\f\f
In\fthe\fc\bse\fof\fmech\bnic\bl\fd\bm\bge,\fform\btion\fof\frust\fc\bn\foften\fbe\fseen,\fbeginning\fto\fspre\bd\f
into\fthe\fp\binted\fsurf\bce\ffrom\f\b\fpoint\f(stone\fchip)\for\ffrom\f\b\fline\f(scr\btch).\fIf\fthese\ff\bults\f
\bre\fnot\fprofession\blly\frectified\fin\fgood\ftime,\fthe\fresult\fis\frusting\fthrough\ffrom\fthe\foutside\f
to\fthe\finside.\fRusting\fpenetr\btion\ffrom\fthe\finside\fto\fthe\foutside\foccurs\fwhen\ffor\finst\bnce\f
the\fc\bvity\fprotection\fw\bs\fin\bdequ\bte.\f
Operations after painting
NOTE:\fThe\fm\bnuf\bcturer's\finstructions\fmust\fbe\ffollowe d
\fwhen\fworking\fwith\fthe\fv\brious\f
corrosion\fprotection\fm\bteri\bls.\f
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$FORD S-MAX 2006 Service Repair Manual After\fp\binting,\ftre\bt\f\bll\fc\bvities\fin\fthe\frep\bir\f\bre\b\fwith\fc\bvity\fprotection\fw\bx.\fIn\fdoing\fso,\f p\by \fp\brticul\br\f\bttention\fto\fthe\fweld\fse\bms.\fIn\fde\bd-end\f\bppli$

After\fp\binting,\ftre\bt\f\bll\fc\bvities\fin\fthe\frep\bir\f\bre\b\fwith\fc\bvity\fprotection\fw\bx.\fIn\fdoing\fso,\f
p\by
\fp\brticul\br\f\bttention\fto\fthe\fweld\fse\bms.\fIn\fde\bd-end\f\bpplic\btions\fwith\f\b\fp\bnel\finsert,\f
the\fc\bvity\fprotection\fw\bx\fmust\fbe\f\bpplied\fso\fth\bt\fit\f\blso\fre\bches\fthe\f\bre\b\fof\fthe\fp\bnel\f
insert.\f\f
Se\bls\fwhich\fwere\f\bpplied\fin\fproduction\f\bnd\fnot\fover\fp\binted\fmust\fbe\fre\bpplied.\fSe\bls\f
pr

otect\fvulner\bble\fp\brts\fof\fthe\fbodywork,\fkeep\fmoisture\f\bw\by,\freduce\fwind\f\bnd\fro\bd\f
noise\f\bnd\fd\bmpen\fvibr\btions.\f\f
Apply\ftr\bnsp\brent\fw\bx.\f
Definition of the degree of rust
In
\fworkshop\fpr\bctice,\fin\forder\fto\fbe\f\bble\fto\fc\brry\fout\f\b\fconsistent\f\bnd\fobjective\fev\blu\btion\f
of\fthe\fscope\fof\fthe\fd\bm\bge,\f\b\fdegree\fof\frust\fon\fthe\fsc\ble\fof\f1\fto\f5\fis\fdetermined\fby\fthe\f
DIN\f53\f210\fst\bnd\brd.\fThe\fm\bin\fcriterion\fhere\fis\fthe\fextent\fto\fwhich\frust\fexists\funder\fthe\f
p\bint\fstructure.\fIt\fis\fdetermined\fin\fmillimeters\f(mm).\f
Underlying\frust\fgr\bde:\fR1\f<\f1\fmm\f
Corrosion\fst\brting\fwith\fup\fto\f1\fmm\fof\frust\funderlying\f(in\fthe\fform\fof\f\b\fspot\for\f\b\fline).\f\f
The\fd\bm\bge\fc\bn\fbe\frectified\fby\fcle\bning\fthe\fdefective\floc\btion\f\bnd\fmech\bnic\blly\fremoving\f
the\funderlying\frust.\fFor\f\b\fsm\bll\fextent,\f\bpply\f\b\fprimer\fusing\f\b\fbrush\f\bnd\f\bllow\fit\fto\fdry.\f
Touch-up\fthe\floc\btion\fwith\f\b\fp\bint\fpen\for\fprovide\f\b\fnew\fp\bint\fco\bting.\f\f
Underlying\frust\fgr\bde\fR2\f<\f1\f-\f2\fmm\f
Adv\bnced\fcorrosion\fwith\fup\fto\f2\fmm\funderlying\frust.\f
Rectifying\fthe\fd\bm\bge:\f
Cle\bn\fthe\fdefective\floc\btion.\f\f
Remove\fthe\funderlying\frust\fmech\bnic\blly\fdown\fto\fthe\fp\bintwork\fc\brrier.\f\f
Apply\f1-component\ffiller\f\bnd\fthen\f2-component\f"V\brio"\ffiller.\f\f
Provide\fthe\fd\bm\bge\floc\btion\fwith\fnew\fp\bint\fco\bt\fon\fvisible\fouter\fsurf\bces.\fOnly\floc\blly\f
to

uch-up\f\bre\bs\fwhich\f\bre\fnot\foptic\blly\fconspicuous.\f\f
Underlying\frust\fgr\bde\fR3\f<\f2\f-\f4\fmm\f
M o

re\f\bdv\bnced\fcorrosion\fwith\fup\fto\f4\fmm\funderlying\frust.\fThe\fd\bm\bge\fmust\fbe\frectified\fin\f
the\fs\bme\fw\by\f\bs\ffor\fR2.\fA\fperm\bnent\fcure\fof\fthis\ftype\fof\fd\bm\bge\fp\bttern\fis\fstill\fjust\f
possible\f
Underlying\frust\fgr\bde\fR4\f<\f4\f-\f5\fmm\f
Not\bbly\f\bdv\bnced\fcorrosion\fwith\fup\fto\f5\fmm\funderlying\frust.\fThe\fd\bm\bge\fmust\fbe\frectified\f
in\fthe\fs\bme\fw\by\f\bs\ffor\fR2.\fIf\fit\fis\ffound\fth\bt\ffor\fwhole\f\bre\bs\fthis\fis\fonly\fpossible\fwith\f\b\f
gre\bt\fde\bl\fof\fwork,\for\fis\fnot\fpossible\f\bt\f\bll,\fthen\f\b\fnew\fcomponent\fmust\fbe\fused.\f\f
Underlying\frust\fgr\bde\fR5\f>\f5\fmm\f
Extreme\fcorrosion,\fwith\fmore\fth\bn\f5mm\funderlying\frust\f(p\bnels,\ffl\bnges\for\flo\bd-be\bring\f
components\fp\brti\blly\frusted\for\frusted\fthrough).\f\f
Such\fd\bm\bge\fc\bn\fno\flonger\fbe\frep\bired\fbec\buse\fin\fm\bny\fc\bses\fthe\fconstruction\bl\fstrength\f
of\fthe\fcomponent\fc\bn\fno\flonger\fbe\fproduced.\fThe\frisk\fin\fm\bking\f\b\frep\bir\fis\ftoo\fgre\bt.\f
Inst\bll\f\b\fnew\fcomponent\f\bnd\fp\bint\fit.\f
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Page 4344 of 4402

$FORD S-MAX 2006 Service Repair Manual Paint - \beneral \fnformation - Color \fdentification and ChromaticsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description and Operation Basic color theory In \forder\fto\f\bchieve\foptic\blly\f$

Paint - \beneral \fnformation - Color
\fdentification and ChromaticsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Basic color theory
In

\forder\fto\f\bchieve\foptic\blly\fperfect\fp\binting\fresults\fit\fis\fvit\bl\fto\funderst\bnd\fthe\fphysic\bl\f
principles\fof\fthe\forigin\fof\fcolor\fimpression.\f
Color
Color\fitself\fis\f\b\fsensory\fperception.\f
Th
is\fperception\f\brises\fthrough\fthe\fcombined\feffect\fof\fthe\ffollowing\fcomponents:\f
Light\f(sunlight\for\f\brtifici\bl\flight\firr\bdi\btes\fthe\fobject).\f\f
Surf\bce\fof\fthe\fobject\f(reflection\ffrom\fthe\fobject\fof\fcert\bin\fconstituent\fp\brts\fof\fthe\flight).\f\f
Eye\f(perception\fof\fthe\freflections\ffrom\fthe\fobject).\f
Bec\buse\fthe\fsensory\fimpression\fof\fcolor\fis\fproduced\fby\f\bll\fthree\fof\fthese\f
co

mponents,\fit\fis\fdependent\fon\fthe\ftype,\fqu\blity\f\bnd\ffunction\fof\fthe\findividu\bl\f
components.\fPr\bctic\bl\fex\bmples\fm\bke\fthis\fcle\br:\f
If\f\b\fp\brticul\br\f\brticle\fis\fsubjected\fto\f\brtifici\bl\flight,\fthen\fit\fgives\f\b\fdifferent\fimpression\fof\f
co

lor\fto\fth\bt\fwhich\fit\fgives\fin\fsunlight.\f\f
An\fobject\fwith\funiform\fcolor\fbut\fdifferent\fsurf\bce\ftextures\f\bppe\brs\fto\fh\bve\fdifferent\f
co

lors\f(gr\bined\for\fungr\bined\fd\bshbo\brd).\f\f
A\fperson\fwith\fperception\fdisorder\f(colorblindness)\fc\bnnot\frecognize\fcert\bin\fcolors\for\f
di

stinguish\fbetween\fthem\fe.g.\fred-green\fwe\bkness).\f\f
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506676&gui...procarmanuals.com
http://vnx.su

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