2006 FORD S-MAX Service Repair Manual

radio fuel cap release spare tire location open bonnet tire type tyre pressure

Page 2889 of 4402

$FORD S-MAX 2006 Service Repair Manual 4.4. If\fthe\fc\buse\fis\fnot\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f F ord\f \bpp roved\fdi\bgnostic\ftool \fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f 5. 5. Retrieve\fthe\fD$

4.4.
If\fthe\fc\buse\fis\fnot\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f F ord\f
\bpp
roved\fdi\bgnostic\ftool \fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
S

elf-Diagnos\bic Mode - High Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f6\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f6\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S

elf-Diagnos\bic Mode
4. 4.
If\fthe\fc\buse\fis\fnot\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f F
ord\f
\bpp
roved\fdi\bgnostic\ftool \fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D

iagnos\bic Trouble Code (DTC) Index Char\b
5.\fXX.X\f(frequency)\fSEEKINGAntenn\b\fc\bble
6.\fXXXXXXXX\f(n\bme\fof\fr\bdio\fst\btion)Active\fFM\ffrequency\fr\bdio\fst\btion\ffound\f (\budible\ffor\f2\fseconds)
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f
two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
5.\fXX.X\f(frequency)\fSEEKINGAntenn\b\fc\bble
6.\fXXXXXXXX\f(n\bme\fof\fr\bdio\fst\btion)Active\fFM\ffrequency\fr\bdio\fst\btion\ffound\f(\budible\ffor\f2\fseconds)
DTCDe\fcription/ConditionPo\f\fib\be SourceAction
B1342Audio\funit\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f
B2403CD\fpl\byer\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
B2404Audio\fcontrol\fswitch\fcircuit\ff\bilureAudio\fcontrol\fswitchGO\fto\fPinpoint\fTest\f I.\f
B2406CD\fpl\byer\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f
B2408Spe\bker\fline\fshort\fcircuitSpe\bker(s)GO\fto\fPinpoint\fTest\f C.\f
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Page 2890 of 4402

$FORD S-MAX 2006 Service Repair Manual 1.1. If\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f S ymp\bom Char\b B2409AM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleGO\fto\fPinpoint\fTest\f B.\f B2410FM\freceiving\fsig$

1.1.
If\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
S
ymp\bom Char\b
B2409AM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleGO\fto\fPinpoint\fTest\f B.\f
B2410FM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleGO\fto\fPinpoint\fTest\fB.\f
B2477Module\fconfigur\btion\f
f\bilureAudio\funit\f\bnd\f
centr\bl\fjunction\f
box\f(CJB)REFER\fto\fthe\fFord\f\bpproved\fdi\bgnostic\f tool.
P1628Module\fignition\fsupply\f
inputCJBREFER\fto\fthe\fFord\f\bpproved\fdi\bgnostic\f tool.
SymptomPo\f\fib\be Source\fAction
The\f\budio\funit\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCircuit(s).\f
Audio\funit.\f
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\fdispl\by\fis\fbl\bnk\f-\fr\bdio\f
\bnd\fCD\fpl\byer\foper\bteAudio\funit.\f
*INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Poor\freceptionAntenn\b.\f
Antenn\b\fc\bble.\f
Audio\funit.\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Poor\fqu\blity/distorted\fsound\f
from\fone\for\fmore\fspe\bkers\f
(not\f\bll\fspe\bkers)Spe\bker(s).\f
Circuit(s).\f
Audio\funit.\f
*
*
*For\fconcern\fwith\fthe\fm\bin\fspe\bkers,\fGO\f
to\fPinpoint\fTest\f
C.\f\f
For
\fconcern\fwith\fthe\ffront\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f D.\f\f
For

\fconcern\fwith\fthe\fre\br\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f E.\f\f
*
*
*
No\fsound\ffrom\f\bll\fspe\bkersAudio\funit.\f
*INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
No\fsound\ffrom\fone\for\fmore\fof\f
the\fspe\bkers\f(not\f\bll\f
spe\bkers)
Spe\bker(s).\f
Circuit(s).\f
Audio\funit.\f
*
*
*For\fconcern\fwith\fthe\fm\bin\fspe\bkers,\fGO\f
to\fPinpoint\fTest\f
F.\f\f
For
\fconcern\fwith\fthe\ffront\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f G.\f\f
For

\fconcern\fwith\fthe\fre\br\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f H.\f\f
*
*
*
The\f\buxili\bry\f\budio\fcontrol\fis\f
inoper\btive/does\fnot\foper\bte\f
correctly.Circuit(s).\f
Auxili\bry\f\budio\f
control\fswitch.\f Audio\funit.\f
*
*
*GO\fto\fPinpoint\fTest\f
I.\f\f
*
The\fCD\fch\bnger\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCircuit(s).\f
CD\fch\bnger.\f
*
*GO\fto\fPinpoint\fTest\f
J.\f\f
*
The\f\budio\funit\fillumin\btion\fis\f
inoper\btiveCircuit(s).\f
Audio\funit.\f
Genetic\felectronic\f
module\f(GEM).\f
*
*
*
REFER\fto:\fInstrument\fCluster\f\bnd\fP\bnel\f
Illumin\btion\f(413-00\fInstrument\fCluster\f
\bnd\fP\bnel\fIllumin\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
*
The\f\buxili\bry\finput\fdevice\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyAuxili\bry\finput\f
device.\f
*REFER\fthe\fcustomer\fto\fthe\f\buxili\bry\f
input\fsource\fsupplier.\f
*
Circuit(s).\f
Audio\funit.\f
*
*GO\fto\fPinpoint\fTest\f
K.\f\f
*
The\fDVD\fpl\byer\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCont\bmin\bted\f
DVD\fdisc(s).\f
*CLEAN\fthe\fDVD\fdisc(s)\fusing\flint\ffree\f
m\bteri\bl.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
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Page 2891 of 4402

$FORD S-MAX 2006 Service Repair Manual Pinpoin\b Tes\bs NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs urements.\f Circuit(s).\f DVD\fpl\byer.\f * *GO\fto\fPinpoint\fTest\f L.\f\f * The\fvideo\fdispl\by\fis\f inoper\b$

Pinpoin\b Tes\bs
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Circuit(s).\f
DVD\fpl\byer.\f
*
*GO\fto\fPinpoint\fTest\f
L.\f\f
*
The\fvideo\fdispl\by\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCont\bmin\bted\f
DVD\fdisc(s).\f
*CLEAN\fthe\fDVD\fdisc(s)\fusing\flint\ffree\f
m\bteri\bl.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
Circuit(s).\f
Video\fdispl\by.\f
*
*GO\fto\fPinpoint\fTest\f
M.\f\f
*
DVD\fpl\byer.\f
*GO\fto\fPinpoint\fTest\f L.\f\f
*
PINPOINT T\fST A : TH\f AUDIO UNIT IS INOP\fRATIV\f/DO\fS NOT
OP\fRAT\f CORR\fCTLY
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CH\fCK FOR POW\fR TO TH\f AUDIO UNIT
Disconnect\fAudio\fUnit\fC2ME03A.\f1
Ignition\fswitch\fin\fposition\fI.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f15,\fcircuit\fSBP06D\f(BN/RD),\fh\brness\f
side\f\bnd\fground,\f\bnd\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f16,\fcircuit\fCDC33C\f(VT/GN),\fh\brness\f
side\f\bnd\fground.\f3
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fA2.\f\f
No
R

EPAIR\fcircuit\fSBP06D\f(BN/RD)\for\fcircuit\fCDC33C\f
(VT/GN).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
A2: CH\fCK TH\f AUDIO UNIT GROUND CIRCUITS FOR GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f11,\fcircuit\fGD103C\f(BK/BU),\fh\brness\f
side\f\bnd\fground,\f\bnd\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f12,\fcircuit\fGD103A\f(BK/BU),\fh\brness\f
side\f\bnd\fground.\f2
Are\fthe\fresist\bnces\fless\fth\bn\f1\fohm?\f
Yes INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\fInform\btion\f\bnd\f
Entert\binment\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
REPAIR\fcircuit\fGD103C\f(BK/BU)\for\fcircuit\fGD103A\f
(BK/BU).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT T\fST B : POOR R\fC\fPTION
NOTE:\fThe\fsecond\bry\f\bntenn\b\fc\bble\f\bmplifier\fto\fleft-re\br\fqu\brter\fgl\bss\fwiring\fh\brness\fis\f \f\f
\f\f
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Page 2892 of 4402

$FORD S-MAX 2006 Service Repair Manual pol\brised\f(l\bbelled\fA\f\bnd\fB)\f\bt\fthe\fre\br\fqu\brter\fgl\bss\fend.\fThe\fpol\bris\btion\fof\fthese\f connectors\fshould\fbe\fchecked\fbefore\fproceeding\f\bs\f\bn\fincorrect\fconnection\fm\b$

Page 2893 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\f circuit)?\f Yes CLEAN\f\bnd\fTIGHTEN\fthe\fground\fconnections\f\bt\fthe\f b\bse\fof\fthe\f\bntenn\b\f\bnd\fb\bttery\fneg\btive\fc\bble\ft$

Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\f
circuit)?\f
Yes
CLEAN\f\bnd\fTIGHTEN\fthe\fground\fconnections\f\bt\fthe\f
b\bse\fof\fthe\f\bntenn\b\f\bnd\fb\bttery\fneg\btive\fc\bble\fto\f
the\fbody.\fIf\fconcern\fthe\fpersists,\fGO\fto\fB4.\f\f
No
INSTALL\f\b\fnew\f\bntenn\b\fc\bble.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\fINSTALL\f
\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\fInform\btion\f\bnd\f
Entert\binment\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
B4: CH\fCK TH\f CURR\fNT DRAW OF TH\f S\fCONDARY ANT\fNNA CABL\f AMPLIFI\fR
NOTE:\fThe\fsecond\bry\f\bntenn\b\fc\bble\f\bmplifier\fis\floc\bted\funder\fthe\fhe\bdliner\f\bbove\fthe\f
left-re\br\fqu\brter\fwindow\fgl\bss.\f
Disconnect\fSecond\bry\fAntenn\b\fC\bble\fAmplifier\f
Power\fSupply.\f1
Switch\fthe\f\budio\funit\fon.\f2
Me\bsure\fthe\f\bmper\bge\fbetween\fthe\fsecond\bry\f
\bntenn\b\fc\bble\f\bmplifier\fpower\fsupply\felectric\bl\f
connector\f\bnd\fthe\fpower\fsupply\fconnection\fon\fthe\f
second\bry\f\bntenn\b\fc\bble\f\bmplifier.\f3
Is\fthe\f\bmper\bge\fbetween\f20\f\bnd\f70\fmilli\bmps?\f
Yes GO\fto\fB5.\f\f
No C

le\bn\f\bnd\fTIGHTEN\fthe\fsecond\bry\f\bntenn\b\fc\bble\f
\bmplifier\fground\fconnection.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\fINSTALL\f
\b\fnew\fsecond\bry\f\bntenn\b\fc\bble\f\bmplifier.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
B5: CH\fCK TH\f S\fCONDARY ANT\fNNA CABL\f FOR OP\fN
Disconnect\fAudio\fUnit\fC2ME03B.\f1
Disconnect\fSecond\bry\fAntenn\b\fC\bble.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\budio\funit\f
electric\bl\fconnector\fC2ME03B,\fcircuit\fCME36A\f
(GN/VT),\fh\brness\fside\f\bnd\fthe\fsecond\bry\f\bntenn\b\f
c\bble\fconnector,\fh\brness\fside.\f3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes GO\fto\fB6.\f\f
No
I

NSTALL\f\b\fnew\fsecond\bry\f\bntenn\b.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
B6: CH\fCK TH\f S\fCONDARY ANT\fNNA CABL\f AMPLIFI\fR TO L\fFT-R\fAR QUART\fR
GLASS WIRING HARN\fSS FOR OP\fN
\f\f
\f\f
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Page 2894 of 4402

$FORD S-MAX 2006 Service Repair Manual Disconnect\fSecond\bry\fAntenn\b\fC\bble\fAmplifier\fto\f Left-re\br\fQu\brter\fGl\bss\fwiring\fh\brness\f(\bt\fboth\f ends).\f1 Me\bsure\fthe\fresist\bnces\fbetween\fthe\ffollowing\f second\bry\f\bn$

Disconnect\fSecond\bry\fAntenn\b\fC\bble\fAmplifier\fto\f
Left-re\br\fQu\brter\fGl\bss\fwiring\fh\brness\f(\bt\fboth\f
ends).\f1
Me\bsure\fthe\fresist\bnces\fbetween\fthe\ffollowing\f
second\bry\f\bntenn\b\fc\bble\f\bmplifier\fto\fleft-re\br\f
qu\brter\fgl\bss\fwiring\fh\brness\felectric\bl\fconnectors.\f
Second\bry\f\bntenn\b\fc\bble\f\bmplifier\fconnector\fpin\f
1,

\fh\brness\fside\f\bnd\fleft-re\br\fqu\brter\fgl\bss\f
connector\fpin\fA,\fh\brness\fside.\f
Second\bry\f\bntenn\b\fc\bble\f\bmplifier\fconnector\fpin\f
2,

\fh\brness\fside\f\bnd\fleft-re\br\fqu\brter\fgl\bss\f
connector\fpin\fB,\fh\brness\fside.\f
2
Are\fthe\fresist\bnces\fless\fth\bn\f1\fohm?\f
Yes INSTALL\f\b\fnew\fleft-re\br\fqu\brter\fwindow\fgl\bss.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
INSTALL\f\b\fnew\fsecond\bry\f\bntenn\b\fc\bble\f\bmplifier\f
to\fleft-re\br\fqu\brter\fgl\bss\fwiring\fh\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
PINPOINT T\fST C : POOR QUALITY/DISTORT\fD SOUND FROM ON\f OR
MOR\f MAIN SP\fAK\fRS (NOT ALL SP\fAK\fRS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CH\fCK TH\f SP\fAK\fR R\fSISTANC\f
Disconnect\fAffected\fSpe\bker.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
spe\bker\fpins,\fcomponent\fside.\f
(Front\fspe\bkers)\fpin\f1\f\bnd\fpin\f4.\f\f
(Third\frow\fspe\bkers)\fpins\f1\f\bnd\f2\f(if\fequipped).\f\f
(Re\br\fspe\bkers)\fpin\f1\f\bnd\fpin\f4.\f2
Is\fthe\fresist\bnce\f\bpproxim\btely\f4.0\fohms?\f
Yes
GO\fto\fC2 .\f\f
No
I

NSTALL\f\b\fnew\fspe\bker.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
C2: CH\fCK SP\fAK\fR INPUT FOR SHORT TO GROUND
Disconnect\fAudio\fUnit\fCME03A.\f1
Me\bsure\fthe\fresist\bnce\fbetween\f\bffected\fspe\bker\f
connector\fpin\f1,\fh\brness\fside\f\bnd\fground.\f2
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes GO\fto\fC3 .\f\f
\f\f
\f\f
\f\f
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Page 2895 of 4402

$FORD S-MAX 2006 Service Repair Manual No REPAIR\fthe\fspe\bker\finput\fcircuit.\fTEST\fthe\fsystem\ffor\f norm\bl\foper\btion.\f C3: CH\fCK SP\fAK\fR R\fTURN FOR SHORT TO GROUND Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffect$

Page 2896 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\f circuit)?\f Yes INSTALL\f\b\fnew\ftweeter\fspe\bker.\fTEST\fthe\fsystem\f for\fnorm\bl\foper\btion.\f No REPAIR\fthe\fspe\bker\freturn\fci$

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