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Vehicles\fbuilt\fup\fto\f10/2005\finclusive\f
Vehicles\fbuilt\ffrom\f11/2005\f
Assembly All\fvehicles\f
CAUTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f 10.
NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
po
sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2.
Blocker\fb\brs\f
3. Synchronizer\fhub\f
11. This\fstep\fis\fonly\fnecess\bry\fif\fthe\foil\fring\fis\f d\bm\bged.\f
12. Ensure\fth\bt\fno\foil\fring\fis\finst\blled.\f
13. Cl\bmp\fthe\foutput\fsh\bft\fin\fthe\fvice.\f
14. Co\bt\f\bll\frunning\fsurf\bces\fwith\fcle\bn\ftr\bnsmission\f fluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2 C
200-D2\f/\f7U7J-M2C200-BA) \f
\f
\f\f
\f\f
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Page 2154 of 4402
All\fvehicles\f
15. Material:\b T
r\bnsmission\fOil\f75W\fFE\f(WSS-
M2C
200-D2\f/\f7U7J-M2C200-BA) \f
16. N
OTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\b r
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\brs\f
3. Sliding\fcoll\br\f
17. Special\bTool(\f):\b 308-604\f
18 .
Fit\f\b\fnew\fsn\bp-ring.\f
\f
\f\f
\f\f
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19. The\fcoll\br\fon\fthe\fret\bining\fring\fmust\ff\bce\fupw\brd.\f
20. NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\b
r
e\f\bligned.\f1. Synchronizer\fhub\f
2.
Blocker\fb\brs\f
3. Sliding\fcoll\br\f
21. Special\bTool(\f):\b 308-604\f
\f
\f
\f\f
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22. Fit\f\b\fnew\fsn\bp-ring.\f
23.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\f\b\fnew\ftr\bnsmission-side\ft\bper\froller\f
b
e
\bring\fon\fthe\foutput\fsh\bft.\f
Special\bTool(\f):\b 308-046\f
24 . C
AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fLeft-h\bnd\fthre\bd.\f Torque:\b 100\fNm
\f
25.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\f\b\fnew\fclutch-side\ft\bper\froller\fbe\bring\fon\f
th
e\foutput\fsh\bft.\f
Special\bTool(\f):\b 204-050\f
\f\f
\f
\f\f
\f\f
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\f\f
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Page 2158 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
5th-6th and Reve\bse Gea\b Output ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Gene\bal Equipment
Disassembly CA
UTION:\fUse\fprotective\fcovers.\f All\fvehicles\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
308-196\f
Collet\ffor\f205-295\f
308-197\f
Collet\ffor\f205-295\f
308-604\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hot\f\bir\fgun
1. Cl\bmp\fthe\foutput\fsh\bft\fin\f\b\fvise.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
\f
\f
\f
\f
\f
\f
\f
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3.NOTE:\fLeft-h\bnd\fthre\bd\f
He\bt\fthe\ftr\bnsmission-side\ft\bper\froller\fbe\bring\f
re
t\bining\fbolt\fto\f\bpprox.\f90\f°C\fusing\f\b\fhot\f\bir\f
gun\f\bnd\fdisc\brd.\f
General\bEquipment:\b Hot\f\bir\fgun\f
4. NOTE:\fUse\f\b\fsuit\bble\fw\bsher\f\bs\f\b\fthrust\f
e
l
ement.\f
Special\bTool(\f):\b 20
5-295,\f308-196\f
5. D
isc\brd\fthe\fsn\bp\fring.\f
6. NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
p
o
sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2.
Blocker\fb\br\f
3. Synchronizer\fhub\f
\f\f
\f\f
\f\f
\f
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Page 2160 of 4402
7. Disc\brd\fthe\fsn\bp\fring.\f
8. \f
9.NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
p
o
sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2 .
Blocker\fb\br\f
3. Synchronizer\fhub\f
4. Sn\bp\fring\f
\f\f
\f
\f
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