Page 2409 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Relea\be—2.0L EcoBoo\bt
SCTi (149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Pre\b\bure relea\be
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. St\brt\f\bnd\frun\fthe\fengine\f\bt\fidle\fspeed\funtil\fthe\f engine\fstops.\f
5. Cr\bnk\fthe\fengine\ffor\f\bpproxim\btely\f5\fseconds\fto\f rele\bse\fthe\ffuel\fpressure.\f
6. \f
7. \f
\f\f
\f\f
\f\f
\f\f
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Page 2410 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—1.8L Duratorq-TDCi
(Lynx) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
310-110A-01\f
Ad\bpter\ffor\f310-110A\f
1. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. Install t\be Spe\fial Tool(s): 310-110A,\f310-
11 0
A-01 \f
3. O
per\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f
\bd\bpter\funtil\fthe\ffuel\ffilter\fis\ffull\f\bnd\fthe\fspeci\bl\f
tool\fbecomes\ffirm.\f
\f
\f
\f\f
\f
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Page 2411 of 4402
4. Refer\fto:\fQuick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
5. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture.\f
6. Switch\foff\fthe\fengine.\f
7. Remove t\be Spe\fial Tool(s): 310-110A,\f310-
110
A-01 \f
\f\f
\f\f
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Page 2412 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—2.0L Duratorq-TDCi
(DW) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-025-19A\f
Test\fHose\ffor\f310-025\f
310-042\f
Connector\ffor\f310-025\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Prec\butions\f(100-00,\fDescription\f\bnd\fOper\btion).
\f
2. \f
3.Special\b
Tool(\f):\b
310-025-
19A ,
\f310-
110
A ,\f
310-042 \f
\f
\f
\f
\f\f
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Page 2413 of 4402
4. Oper\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f\bd\bpter\funtil\ffuel\fis\fvisible\fin\fthe\fcle\br\fpl\bstic\f
tube.\f
Special\bTool(\f):\b 310-025-19A,\f310-110A ,\f310-
042 \f
5
. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
mu
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
r e
\bches\fnorm\bl\foper\bting\ftemper\bture.\f\f
6. Switch\foff\fthe\fengine.\f
7. Remove\bthe\bSpecial\bTool(\f):\b 310-025-19A,\f310-
025
-19A ,\f310-110A \f
8. \f
\f
\f\f
\f\f
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Page 2414 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Bleeding—2.2L Duratorq-TDCi
(DW) Die\bel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
1. \f
2. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffuel.\f
CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\f
exercised\fwhen\fh\bndling\fthese\fcomponents.\f
3. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffuel.\f
Oper\bte\fthe\fh\bnd\fpressure\fpump\fspeci\bl\ftool\f
\bd\bp
ter\funtil\fthe\ffuel\ffilter\fis\ffull\f\bnd\fthe\fspeci\bl\f
tool\fbecomes\ffirm.\f
Special\bTool(\f):\b 310-110A\f
4. \f
\f
\f\f
\f\f
\f\f
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Page 2415 of 4402
5.Torque:\b 10\fNm\f
\f\f
\f\f
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Page 2416 of 4402
Fuel Ta\bk a\bd L\f\bes - 2.0L EcoBoost SCT\f
(149kW/203PS) - MI4/2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4/2.5L
Duratec (162kW/220PS) - VI5 - Fuel Ta\bk
a\bd L\f\bes—2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\fpt\fo\b a\bd Operat\fo\b
Ge\beral overv\few
\f\f
Descr\fpt\fo\b
Fuel\fr\bil\f
Fuel\fsupply\fline\f
Ev\bpor\btive\femission\fc\bnister\fto\fev\bpor\btive\femission\fc\bnister\fpurge\f
v\blve\fline\f
Ev\bpor\btive\femission\fc\bnister\fpurge\fv\blve\f
Ev\bpor\btive\femission\fc\bnister\fpurge\fto\fint\bke\fm\bnifold\fv\bcuum\fline\f
Int\bke\fm\bnifold\f
Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
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