2006 FORD S-MAX Service Repair Manual

ECU turn signal winter tyres load capacity USB key battery

Page 2545 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f Yes\bGO\fto\fE17 .\f\f No\b L OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f VH406A\f(VT/BN)\fbetween\fthe\fEATC\fmodule\f$

Page 2546 of 4402

$FORD S-MAX 2006 Service Repair Manual -\fAll\fexcept\fvehicles\fwith\felectronic\f\butom\btic\f temper\bture\fcontrol\f(EATC):GO\fto\fE19.\f\f -\fV ehicles\fwith\felectronic\f\butom\btic\ftemper\bture\f control\f(EATC) GO\fto\fE20.\f\f E$

-\fAll\fexcept\fvehicles\fwith\felectronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC):GO\fto\fE19.\f\f
-\fV

ehicles\fwith\felectronic\f\butom\btic\ftemper\bture\f
control\f(EATC) GO\fto\fE20.\f\f
E19:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bGEM\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f3,\f
circuit\fRH105U\f(GN),\fwiring\fh\brness\fside\f\bnd\fthe\f
GEM,\fconnector\fC1BP02-C,\fpin\f1,\fcircuit\fRH105U\f
(GN),wiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fRH105U\f
(GN)\fbetween\fthe\fev\bpor\btor\ftemper\bture\fsensor\f
\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E20:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\b
AND\bTHE\bEATC\bMODULE
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fGEM.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f3,\f
circuit\fRH105P\f(GN),\fwiring\fh\brness\fside\f\bnd\fthe\f
EATC\fmodule,\fconnector\fC2H101-B,\fpin\f17,\fcircuit\f
RH105T\f(GN),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fRH105U\f
(GN)\fbetween\fthe\fev\bpor\btor\ftemper\bture\fsensor\f
\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E21:\bCHECK\bTHE\bA/C\bREQUE\fT\b\fIGNAL\bIN\bTHE\bGENERIC\bELECTRONIC\bMODULE\b(GEM)
Set\fthe\fblower\fswitch\fto\fposition\f1.\f1\b
Switch\fon\fthe\f\bir\fconditioning\f(A/C).\f2\b
Using\fthe\fdi\bgnostic\ftester,\fselect\fthe\fGEM\f\bnd\f
check\fin\fthe\fd\bt\b\flogger\fwhether\f\bn\fA/C\frequest\f
sign\bl\fis\fdispl\byed.\f3\b
Is\f\bn\fA/C\frequest\fsign\bl\fdispl\byed\fin\fthe\fd\bt\b\flogger\fof\f
the\fGEM?\f
Yes\b GO\fto\fE13 .\f\f
\f\f
\f\f
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Page 2547 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bGO\fto\fE22 .\f\f E22:\bCHECK\bTHE\b\fIGNAL\bFROM\bTHE\bA/C\bON/OFF\b\fWITCH\bAT\bTHE\bCJB Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f2\b Ignition\fs$

Page 2548 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f Yes\b CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f\bir\fconditioning\f control\fp\bnel.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f No\b L$

Page 2549 of 4402

$FORD S-MAX 2006 Service Repair Manual component\fcheck\f\bt\fthe\fend\fof\fthe\fsection.\f Is\f\bir\fconditioning\fclutch\frel\by\fH401\fOK?\f Yes\bGO\fto\fE28 .\f\f No\b R ENEW\f\bir\fconditioning\fclutch\frel\by\fH401.\fCHECK\f the\fop$

component\fcheck\f\bt\fthe\fend\fof\fthe\fsection.\f
Is\f\bir\fconditioning\fclutch\frel\by\fH401\fOK?\f
Yes\bGO\fto\fE28 .\f\f
No\b R

ENEW\f\bir\fconditioning\fclutch\frel\by\fH401.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
E28:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bREFRIGERANT\bPRE\f\fURE\bTRAN\fDUCER
Disconnect\fConnector\fC1H433\ffrom\fthe\frefriger\bnt\f
pressure\ftr\bnsducer.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f2,\f
circuit\fVH442B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f
Yes\b GO\fto\fE29 .\f\f
No\b
-

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE39.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE42.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE45 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE48.\f\f
E29:\bCHECK\bTHE\bCONTROL\bVOLTAGE\bAT\bTHE\bREFRIGERANT\bPRE\f\fURE\bTRAN\fDUCER
Me\bsure\fthe\fvolt\bge\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f3,\f
circuit\fLH108B\f(GY/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f4\fvolts\fme\bsured?\f
Yes\b GO\fto\fE30 .\f\f
No\b -

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE40.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE43.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE46 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE49.\f\f
E30:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bREFRIGERANT\bPRE\f\fURE\b
TRAN\fDUCER
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f1,\f
circuit\fRH108D\f(BU/RD)\f(vehicles\fwith\f\b\f1.8L\fdiesel\f
engine:\fcircuit\fRH108G\f(BU/RD)),\fwiring\fh\brness\f
side\f\bnd\fground.\f
2\b
\f\f
\f\f
Стр. 39 из 92
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Page 2550 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\b-\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE31.\f\f -\fV ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE33.\f\f -\f V e$

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b-\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE31.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE33.\f\f
-\f V

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE35 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE37.\f\f
No\b -

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE41.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE44.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE47 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE50.\f\f
E31:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\b
ENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E108-K\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-K,\fpin\fF2,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fE32 .\f\f
E32:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bPCM\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT\b-\b
VEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\bENGINE
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-K,\fpin\fF2,\fcircuit\fCH109B\f
(YE/BK),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB03-A,\fpin\f30,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109B\f
(YE/BK)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
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Page 2551 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109B\f (YE/BK)\fbetween\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\f of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f system.\f E3$

No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109B\f
(YE/BK)\fbetween\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E33:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b2.0L\bDIE\fEL\b
ENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E108-D\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-D,\fpin\fF2,\fcircuit\fCH109A\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE34 .\f\f
E34:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bPCM\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT\b-\b
VEHICLE\f\bWITH\bA\b2.0L\bDIE\fEL\bENGINE
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-D,\fpin\fF2,\fcircuit\fCH109A\f
(YE/BK),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB03-A,\fpin\f30,\fcircuit\fCH109A\f(YE/BK),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109A\f
(YE/BK)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109A\f
(YE/BK)\fbetween\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E35:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b2.0L\bENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E104-E\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E104-E,\fpin\fB2,\fcircuit\fCH109C\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
\f\f
Стр. 41 из 92
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Page 2552 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bRENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f inoper\btive,\fCHECK\ft$

Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bRENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE36 .\f\f
E36:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bPCM\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT\b-\b
VEHICLE\f\bWITH\bA\b2.0L\bENGINE
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E104-E,\fpin\fB2,\fcircuit\fCH109C\f
(YE/BK),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB03-A,\fpin\f30,\fcircuit\fCH109C\f(YE/BK),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109C\f
(YE/BK)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109C\f
(YE/BK)\fbetween\fthe\fPCM\f\bnd\fthe\fEJB\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E37:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b2.5L\bENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E108-B\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-
B,\fpin\f10,\fcircuit\fCH109D\f(WH/OG),\fwiring\f
h\brness\fside\f\bnd\fground.\f
3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bRENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
\f\f
\f\f
Стр. 42 из
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